1984 Wellcraft 248 Sporstman Restore

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
Hello Fellow Boaters
I haven't posted a thread here yet but I've been reading this forum for years. I'm currently involved in a restoration of a 1984 Wellcraft 248 Sportsman that I have owned going on 10 years. I have been fishing and boating Lake Erie my entire life due to my father being an avid boater. He has owned numerous boats of all sizes but this was the last one he owned before retiring from boating. The boat has been absolutely awesome on Lake Erie for tournaments and over nighters but the time has come and you all know why I'm here. I have no intentions of selling the boat which is why I've decided to go all out and restore her all the way. I'm going to bring you up to speed on what I've done and where I'm at but here is a pic of her October 2014 at the Fish Huron Tournament that was cancelled due to weather.



I had a trailer built from Loadmaster Trailer and got stuck in the water during the polar vortex waiting for the trailer to be finished. The marina that I dock at pulled all there docks and winterized all there equipment prior to this happening. My intentions were to pick up the trailer when it was done and pull her out at the launch ramp but mother nature had other plans. In the matter of 3 days this happened.





Lucky for me my marina had some sympathy of what was going on and unwinterized there carry all to get me out when the trailer was done. There would have been no other way of getting on the trailer if they would have blocked me up prior to this happening.





I knew it was time for some TLC and had negotiated a place to do the transom and stringers and was waiting for the spot to open up so I started the mechanical deconstruction


















https://www.youtube.com/watch?v=RFAeMj5YxBM




After waiting 3 weeks for the spot and already into mid December I decided maybe I should start exploring other options on where to perform the work. After looking for 2 weeks with no luck I started getting worried when fate stepped in. A very good friend for years called me up and told me he has been on a waiting list for 2 years for a small commercial building that he had planned to set up as a mobile weld shop and offered me the use if I split the rent while I was there. At first I was skeptical if the building was big enough and it might be farther then I would want to commute daily since I am only able to work on it in the evening or days I didn't have jobs scheduled but as soon as I walked in I turned around to get my check book :)



It was PERFECT!!!!!!!!!!
I got a key and on January 9 2015 the electric was turned on





And on January 10 the stage was set even better then I imagined





Once the snow got cleared and I was able to drive out the back I got the boat turned around and setup shop





Once again fate stepped in when I spoke with a boat mechanic I use when I get stumped and told him my intentions, after meeting at the boat he was very interested in helping out and offered to work at a reasonably hourly rate which couldn't have been better timing because I was getting slammed with jobs and working 8 days a week with zero time to get anything done on the boat for a month. I really wanted to pull the cap and liner right off the rip but he talked me into waiting and see how bad it was. The floor was shot so I told him to have at it.







Then the demo went full speed ahead






















Im done for the night but I'll finish recapping and get to current status in the next couple days












 

kcassells

Fleet Admiral
Joined
Oct 16, 2012
Messages
8,737
Sc,
Looked like a lot of obstacles you had to go thru to get the boat into the garage. Good for yoy and Welcome Abourd Iboats. There will be a lot of chiming in shortly.
Your work progress looks great btw. Now that you have the garage well....lots more warm work to do. Nice Boat!
I was surprised to see only {from the pics} maybe 3 bulkheads. from the berth to the back. Are their more in the rear that I missed.
Also whats the condition of the gas tank? Take alot of pics for future reinstall. Good Luck. can't wait to see you move along further with this project.
KC
 

jc55

Senior Chief Petty Officer
Joined
Nov 3, 2006
Messages
665
Nice documentation and nice boat! Kind of similar to yours, KC.
 

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
Sc,
Looked like a lot of obstacles you had to go thru to get the boat into the garage. Good for yoy and Welcome Abourd Iboats. There will be a lot of chiming in shortly.
Your work progress looks great btw. Now that you have the garage well....lots more warm work to do. Nice Boat!
I was surprised to see only {from the pics** maybe 3 bulkheads. from the berth to the back. Are their more in the rear that I missed.
Also whats the condition of the gas tank? Take alot of pics for future reinstall. Good Luck. can't wait to see you move along further with this project.
KC
Thanks Kc,
Yes there are 3 bulkheads, 1 in front and rear of the cabin sole and 1 aft of the fuel tank. I haven't gotten around to testing the fuel tank and I'm up in the air on what direction I'm wanting to go with it. A few people recommended Epoxy lining it even if it does hold but I just don't wanta have any problems because replacing later would be a nightmare so i'm more leaning towards a Poly tank
 

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
Nice documentation and nice boat! Kind of similar to yours, KC.
Thanks for the compliments, My intentions are to document the entire rebuild for future Sportsman owners, I wasn't able to find much information on this model boat
other then some outboard conversions.
 

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
Nice to see you here sc Looking good
Thanks Ahmincha, I intend to post as often as I can but I am still slammed with work and no end in sight. I've been working 10 Hr days then working on the boat till 1-2 in the morning, needless to say I'm starting to get burned out but the first tournament of the year is June 5 so I have to keep going till then :(
 

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
Demo continued and she started drying out, every day there was this much water in the bilge



Figured this was the perfect time to get rid of the carpet in the cabin, 30 years and it was time to go!!


Then decided to reseal the windows when it was time to put back together so off they went



This one wouldn't let loose so I got creative ;)


Then I covered them with cardboard to seal them off for my plan on the grind

More demo





 

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
The topic came up again to pull the cap but once again I was talked out of it.
Next I set up for the grind :( I'm pretty familiar on the laws of positive and negative air pressure and with a sidewall exhaust in the building I started sealing every little air leak to use the key hole as my positive pressure. I made a video but some of the description of what I did was cut out from the air entering the key hole at 80 miles an hour ;)
https://youtu.be/mL5ZcFSwLgg
 
Last edited:

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
Well time to get a few hours of sleep and do it all over again but here is a Transom teaser. Hopefully I can finish recapping by the weekend and start posting current progress. Sorry if I don't respond right away to any future comments, I'll do my best to keep up.

 

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
The grind is over ( For Now Anyway ) so started doing templates of stringers and transom


Then I went shopping, ended up going with MPW from Menards
They had a huge Presidents Day sale on pretty much everything in the store


I ended up using US Composites Epoxy
Was told a 10 gallon kit would do it LMAO Yea Right

Was able to get the fiberglass local
so I picked up a 200 lb roll of stitchmat

Once all the supplies arrived it was go time!!
screwed the 2 pieces of 3/4" together and threw some handles on it for easier management to dry fit


It fit great on the first try, was feeling like we were making head way but again questioned why not pull the cap after the transom was done but was assured the front stringers were fine
 

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
Knowing I'll never sell the boat I wanted to make sure this would never happen again, some might argue it's inevitable by going back with wood but I'm going to make sure that doesn't happen in my lifetime or even my kids. My plan is to never ever put a screw in this transom or the stringers. All hardware that needs to be mounted on the transom will be screwed into sacrificial blocks that's laminated separate.


We ended up cutting out the areas that needed holes, and pressed 3 layers of glass on the face



Next we scuffed up and wetted out the transom skin and transom



Then we buttered her up and drove her home



​Once it was all clamped we did our fill-It



We gave it a 5 day cure at 60 degrees before tabbing
 

zool

Captain
Joined
Aug 19, 2012
Messages
3,432
What did you thicken the epoxy with, looks like 403?...Nice job!....and did just the outer boards do an adequate job of clamping up top?...
 

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
Next the center dagger got spliced in and the chines epoxied

In the mean time started patching old deck lights and instrument panels, the plan is to start with a clean slate





We did our last scuff and wash before tabbing, also put 3 layers of glass down for motor beds :)


 

Second Chance 248

Petty Officer 2nd Class
Joined
Dec 28, 2014
Messages
132
What did you thicken the epoxy with, looks like 403?...Nice job!....and did just the outer boards do an adequate job of clamping up top?...
Thanks Zool, we used cabosil. There is bolts through the d-rings with rubber washers on the outside. I just had the stripe painted last year and didn't want any epoxy on it.
There's also 2x4 blocking wedged in the top cap.
 
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