F16 Alumacraft boat restoration

FirehawkNS

Cadet
Joined
Apr 26, 2009
Messages
8
Hey iboats, since I have been reading the forum heavily over the last couple of months for information I thought I would post up my project.

I inherited a 16 foot Alumacraft from my late grandfathers estate when he passed. This boat holds great memories of my Grandfather and I fishing the weekends and summers away in the 80's and was the source of many fish fry's.

Growing up we kept this boat at a Weekend lake house our family had, but in 96-97 the family sold the house off. My Grandfather brought the boat home and backed it into the woods behind his house, uncovered and open to the elements and there it sat until 2009 when I pulled it out after his death.

I decided I wanted to try to restore it and have it on the water again. It's not much, but it's been a fun little project so far (although not a lot has been done yet). I hope with this thread I can get more information on this from people that may know more information on this beast as my parents don't remember a lot about the boat other then they believe it was bought new.

I don't know the year of the boat, but after researching the SN of the motor and searching on this forum I have found that the motor is a 1978 Mercury 200 (20hp). I am still having trouble finding any info on the boat, but here she is right after pulling it out of the woods and under a shed at his house.

boat1a.jpg


Inside had small plants and a nice root system through out the dirt and leaves
boat1b.jpg


Once getting new wheels and tires on and getting it to my parents house where I have access to better equipment. Once there Dad and I pulled the motor off, cleaned it out, ripped the rotten wood out of every section, and pressure washed the whole boat. That was the extent of my working on it last year as time became scarce.

So I finally got back on it over the last three weekends. Since I was working by myself this day I had to figure a good way to get the boat on and off the trailer by myself so I could work on the trailer.
Straps worked well.
boatflying.jpg


Condition of some of the trailer parts after taking them off.
rusty.jpg


Most bolts were cut off, although a few were taken off fine after some PB Blaster.
rustyscrew.jpg


Under the rust....more rust.
rustystill.jpg
 

FirehawkNS

Cadet
Joined
Apr 26, 2009
Messages
8
Re: F16 Alumacraft boat restoration

After 2 days of sanding/grinding and new Bunks cut out as the stock were crumbling in my hands.
cleanedup.jpg


And the trailer is done. 8 coats of Rustoleums new Primer/paint combo and 4 coats of Rustoleum clear.
finishedtrailer.jpg


finishedtrailer2.jpg


Dad has been using the boat to hold his ladder collection.
boat1.jpg


The next weekend it was time to see the big budget item, the motor. I never realized how expensive these little suckers were. I know now. :O Doesn't look too bad at first glance.

boat2.jpg


boat5.jpg
 

FirehawkNS

Cadet
Joined
Apr 26, 2009
Messages
8
Re: F16 Alumacraft boat restoration

boat3.jpg


Inside the cover I find wiring failing apart and almost 15 years of dirt dobbers and other bugs inside. The dirt Dobbers scare me, but luckly my grandfather was smart enough to plug a lot of the holes going into the block.
boat4.jpg


Most the wiring looks like this:
boat8.jpg

boat6.jpg


Luckly I was able to save the external wiring harness since it is a $200 part. I wasn't able to save the internal one, but new ones are around.
wiring.jpg


The lighting stator (thanks exploded diagram for the names of parts) wiring was shot so I soldered new wiring on to try to save $100 or so dollars. Not sure if it will work, but trying to stay on the chep side of things until I know if the motor works.
stator.jpg
 

FirehawkNS

Cadet
Joined
Apr 26, 2009
Messages
8
Re: F16 Alumacraft boat restoration

Silly 6 image limit. lol


The motor always ran perfect all the years it was used up until it was parked. Every session it fired right up, so here's hoping it does yet agian. This weekend I got in the internal harness, tiller handle, spark plugs and wires, and water pump. The Venturi broke off the carburater so I figure I will have to buy a whole new unit instead of rebuild since I don't know if one comes in a rebuild kit. If anyone knows and is reading this long post, please let me know.

last this past weekend was to run wiring for the lights and horn I plan to mount up front. Not really doing anything else to the boat until the motor fires up.
boat7.jpg


I have also cleaned out the black paper like stuff in the picture above and have it ready to redo.
 

jspano

Senior Chief Petty Officer
Joined
Oct 30, 2009
Messages
790
Re: F16 Alumacraft boat restoration

nice work on the trailer!!
the boat seems in good shape

your grand dad and dad would/should be proud

it's hard to keep a good tinny down
 

moonfish

Petty Officer 2nd Class
Joined
Nov 1, 2003
Messages
128
Re: F16 Alumacraft boat restoration

I have the older 14' version. If I were you, I'd buy an older 30 some horse OMC. That motor looks like it needs a whole lot of work to me and even if you got it fixed, it is kinda small for that boat.
 

boatflipper

Chief Petty Officer
Joined
Jun 16, 2009
Messages
500
Re: F16 Alumacraft boat restoration

Looks like you are moving right along!
It is amazing what a little effort can do! (referencing the trailer)

I too would keep an eye out on the local craigslist for another motor. If you find one in running condition and buy it, that will get some pressure off with trying to get that merc goin. That way you can tinker with the merc at your own pace.

Keep us updated and keep the pics comin!
 

FirehawkNS

Cadet
Joined
Apr 26, 2009
Messages
8
Re: F16 Alumacraft boat restoration

I looked around at motors and I have a lot of trouble finding anything nearby for under $1200 or so. My brother-n-law is helping since he has had more experience tearing down marine motors and so far from us looking at it he doesn't think it's in bad shape once we got the wiring and surface stuff cleaned up. Could be wrong though, have to cross that bridge when I get there.

I would have liked a larger motor (I always go for more HP in my motorized items :D ), but really want to see how low I can keep this build money wise. At least in the beginning. Maybe restore the motor for a good deal and sell it to put toward a larger motor. Time will tell.
 

ezmobee

Supreme Mariner
Joined
Mar 26, 2007
Messages
23,767
Re: F16 Alumacraft boat restoration

You have certainly rescued that one. Great work so far. Good luck with the motor! Post any of your motor questions in the Mercury outboard repair section. The mechanics don't seem to spend too much time here in resto.
 
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