WOT problem

Joined
Dec 6, 2022
Messages
6
Hello everyone, I'm having an unsolvable issue with my 1989 Mercury 35hp 2-stroke tilt and trim motor. I have been having a specific issue of not being able to go full speed with my motor. The issue I've had is the motor is very finicky. It starts with my rough idle so I adjust the air/fuel mixture screw to adjust the idle so she idles smooth as glass. However when I'm starting the motor cold and I engage the idle advance to raise my rpm to start the motor it only moves the butterfly a little. It will start however it isn't what I have seen in my past motors as a high enough idle, so I will get the motor running and then lower the rpm to get the motor to idle at this point the motor dies instantly. I have adjusted the throttle linkage and spark advance and either it will have to have 2 settings with the air/fuel mixture screw, one for idle and the other for high rpm but it won't run both in one adjustment. So that's super frustrating but it gets worse once I can get it into forward then it will go about 3/4 throttle accelerating then it's like it hits a wall. Once I'm at WOT I might be going 5 mph which I have previously got this motor to run up to 27 mph. Now once I start backing off the throttle to 1/4 throttle it will just shut off. So let me tell you what I have eliminated as possible culprits. I have rebuilt the fuel pump and changed all the fuel lines with automotive rubber fuel lines not that EPA garbage I have a glass see-thru fuel filter before the carb I have completely cleaned it out. I have also rebuilt the carb with new gaskets and needle and seat, I have tested the compression and both cylinders are exactly 150 psi which I called a marine tech and asked if that was too high of compression and if there ever was such a thing and he said no that's really good compression. I have checked to make sure that the throttle blade was going full open and it is. I'm lost I'm not sure what to do now I just cleaned the carb again yesterday, any help would be mush appreciated.
 

racerone

Supreme Mariner
Joined
Dec 28, 2013
Messages
36,316
Check for spark.----Sounds like it is running on 1 cylinder.----Good spark must be able to jump a 3/8" gap.
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
27,161
Your motor has a specific setting for spark advance, when throttle is closed, but ready to open. It also has a spec for max spark advance. These need to be set precisely to avoid engine damage and allow proper operation.

I would therefore recommend you perform a link and synch. A OEM service manual will give the detailed procedure.
 
Joined
Dec 6, 2022
Messages
6
So I went home on my lunch break and checked spark on both cylinders and sure enough, the bottom of the two cylinders has no spark. I should have known something was wrong when I did my compression test and the bottom cylinder spark plug was like new with no carbon buildup at all on it. So my question is now if I have spark on one cylinder but not the other what would you suggest what could be the culprit? Should I pull the flywheel and check the Stator or just replace the coil for that down cylinder?
 
Joined
Dec 6, 2022
Messages
6
So after swapping coils I have confirmed that coil 2 is not getting spark. At this point I'm thinking this is a CDI issue. If you have any suggestions please let me know.
 

saltchuckmatt

Lieutenant Commander
Joined
Jul 19, 2019
Messages
1,802
So after swapping coils I have confirmed that coil 2 is not getting spark. At this point I'm thinking this is a CDI issue. If you have any suggestions please let me know.
Highly likely but check spark plug wires, connections including grounds and continuity through wires.
 
Joined
Dec 6, 2022
Messages
6
Does anyone know where or how I can get a reapir manuel for this motor? I have searched the internet and came up short.
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
27,161
You might find something on e-Bay The 40 HP might be close enough. Try to stick with OEM manuals.

 

QBhoy

Fleet Admiral
Joined
Mar 10, 2016
Messages
8,310
Hi. I’d check that you’re getting a charge from the engine back to battery.
 
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