Transom rebuild for a 1977 Bayliner Cascade

ccharlton

Cadet
Joined
Jun 7, 2004
Messages
11
Anyone ever have any experience with rebuilding the Transom of a 1977 16ft Bayliner Cascade with a Volvo Penta 270 outdrive and 130 engine. I have removed the floor and stringers as well as the water logged foam and discovered that the bottom 4 inches of my transom are now what looks like mulch. I am in the process of pulling the engine and will hopefully have it out by the weekend. Since the top 3/4 portion of the transom is good do I need to replace the entire wood portion o fthe transom. This is the first boat project I have embarked upon. The floor and stringers would be easy enough but a transom is a whole new ball game for me. Any questions and tips would be much appreciated. I have read several of the post and topics about rebuilding and learned much so far. Another subject of my attention is the foam. I have 2 cases of injectable foam left over from another project, will this be sufficient for the foam replacement. Also, has anyone had any experience with Seacast pourable transom rebuilding. http://www.transomrepair.com/ this stuff looks pretty darn neat and easy enough to work with, just curious? By the way this is my first post and Im very happy to be a new member of your forum, I hope to contribute something positive.
 

ccharlton

Cadet
Joined
Jun 7, 2004
Messages
11
Re: Transom rebuild for a 1977 Bayliner Cascade

By the way, I will be adding pics this weekend, I know that as a man I am a simple creature and need pics to facilitate my enjoyment of just about any given situation. Thanks in advance for your input.
 

JasonJ

Rear Admiral
Joined
Aug 20, 2001
Messages
4,163
Re: Transom rebuild for a 1977 Bayliner Cascade

Welcome aboard. Definatley replace the entire transom, don't try to scab anything in. You are replacing everything else, you may as well have the peace of mind of knowing your transom is solid and sound. As for the foam, if it is a home product, I don't recommend using it. A good 2 part foam is what you want. It is more water resistant than the household products, and is intended for the purpose. You can get 2 lb 2 part foam for about $40 per 8 cubic foot kits at USComposites.com. Two kits should be adequate for that size of boat. Good luck...
 

ccharlton

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Joined
Jun 7, 2004
Messages
11
Re: Transom rebuild for a 1977 Bayliner Cascade

Here is the link to the pics, as you can tell the boat has been sitting for the past few months and now I am ready to resurect my free boat. The motor runs excellent and the outdrive operates well, so for free I couldnt turn it down. http://www.webphotos.com/list_photos.asp?mi=3&smi=1&a=71102 <br />And please, any comments or advice are very welcomed.
 

JasonJ

Rear Admiral
Joined
Aug 20, 2001
Messages
4,163
Re: Transom rebuild for a 1977 Bayliner Cascade

I got a "this album does not exist" :(
 

Bco128

Petty Officer 1st Class
Joined
Jul 6, 2003
Messages
220
Re: Transom rebuild for a 1977 Bayliner Cascade

Recieved the same message for the pics.Hey scrambler by anychance do you work for the bus plant in conway?
 

ccharlton

Cadet
Joined
Jun 7, 2004
Messages
11
Re: Transom rebuild for a 1977 Bayliner Cascade

Bco128, nope but my brother in law works there, I am an Engineer for AT&T wireless, soon to be Cingular. Do you work for IC Corp in Oklahoma? <br /><br />I will have to correct the pic file.<br /> http://www.webphotos.com/list_photos.asp?mi=3&smi=1&a=71102 Unfortunately I had to put the pics in a page that is shared with several other pics but they are in there.
 

Bco128

Petty Officer 1st Class
Joined
Jul 6, 2003
Messages
220
Re: Transom rebuild for a 1977 Bayliner Cascade

Yes i do. Ive been wanting to go tour the conway plant for awhile.i've heard that they are set up alot different than we are.of course we hear alot about how conway does things but they never show us any detail photo or video.i would like to go take a look for myself and see just how they build them there.might find some very useful ideas to make things better here.
 

ccharlton

Cadet
Joined
Jun 7, 2004
Messages
11
Re: Transom rebuild for a 1977 Bayliner Cascade

from what the guys here are saying, they basically hear the same about you folks in OK. My brother in law has done some traveling for IC Corp doing brake recalls and came to your facility there last year and he said you guys are set up totally different. I understand they are about to expand the Conway plant as well. I may be looking into an Engineering job after the expansion. The plant is right down the road from my house. It would be right convenient for me to drive, or even ride a bike for that matter.
 

ccharlton

Cadet
Joined
Jun 7, 2004
Messages
11
Re: Transom rebuild for a 1977 Bayliner Cascade

Update on the boat project, well the boat is actually a 1975, oooops. Got the motor and outdrive out on sunday and removed the mulch that used to be the transom and got everything cleaned out, geeze what a freakin mess. Now Im ready to begin the fun work, rebuilding.
 

JasonJ

Rear Admiral
Joined
Aug 20, 2001
Messages
4,163
Re: Transom rebuild for a 1977 Bayliner Cascade

It should be pretty nice when complete. BTW, gotta love that Honda Rincon....
 
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