Re: Think I may have blew my motor.....Now what.
Wow, I didn't know pistons could look like that. I am not a mechanic but it looks almost like the pistons started to melt or something, is it possible that your cooling system failed before this happened?
If I could afford a new Merc I would have done that instead of rebuilding my force 125, unfortunately that wasn't an option. I also didn't feel like having a new motor on my old boat, which means I would have to go out and by a new boat to go with the new motor.
How bad are the cylinder walls also, you would have to be sure that they can bore out the damage without destroying the sleeve. I could get up to .040 over-bored pistons for the 125, I assume yours would be same, I got my damage out by going .020 over. Maybe drive it over to a machine shop and ask them to look at it.
I am not sure where in Illinois you are but I took mine to Wintech engine in Big Bend, WI they have access to all parts and everything and were recommended by the 2 marine repair shops by me, actually they are the only machine shop listed in the outboard repair section of the phone book.
I guess it comes down to how much money you want to spend. Even if you rebuild, or buy a remanufactured powerhead, it will still be a force and not a merc.
I would think just dropping a remanufactured powerhead on would be more cost effective if that is your goal and you don't want to take on the rebuild yourself.
Good luck again, and let us know what you decide.
Baxtr