Sunken Cape Craft, Bringing back to life...

GT1000000

Rear Admiral
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Jul 13, 2011
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Hey Iboaters,
Just starting an electrical thread about some work I am doing on my buddy's boat...

Long story, short...
1993 Cape Craft, 21' Center Console, 200HP V-6 Mercury...
He bought it new back in '93...around 2008-2009 he had new stringers and transom done, make a note, less than 15 yr.old boat, stringers and transom rotted out...anyhow, got it done, went out with a couple of friends to Elliot Key for some fishing and frosties...
Guy who did the work seemed to have forgotten to install a valve on the drain/scupper? [I don't know all the details, since most of his explanation is in Spanish...I know quite a bit about boat terminology in English, but almost none in Spanish]...so he and his buddies are out having a good time until they notice water is up to their knees...next thing you know, glub, glub, glub...to the bottom it goes...
Another passing boat saved their skins and after a few days he had the boat salvaged...the Coast Guard gave him a hefty fine and was going to start charging more fines if he didn't get it out...
Sooo, he brings it home, let's it dry out, motor's shot...sits for a couple of years, gets a new, used motor {the Merc mentioned above}...find's out the electrical system is shot along with numerous other things that go bad when a boat has sunk and sat...
Last year he finds out that his son in Cuba is in line to get an exit visa and loves the water...fishing, free diving, etc...He gets all fired up to get his boat back in shape so when his son gets here, they can enjoy it...
Enter yours truly...everybody at the shop considers me the boat guru, so me and Pedro start talking about what has to be done to his boat to get it water ready...
Last week was a dead slow week at the shop so he asked permission to bring it to the shop so I could take a good look at things...
End of short, long story...

That was two weeks ago, since then I have gone through all of the wiring to find out what is salvageable, what needs replacing and what goes to what...
I have since traced most of the wiring to its respective uses and have begun making a new dash panel with some used gauges off of my current restoration that I won't be needing any longer and a couple of new ones I had purchased previously...
The new dash panels are made out of Starboard and will be set up for ease of maintenance using molex plugs, instead of being permanently mounted in the center console...which by the way is very difficult to crawl into to get at anything...
Still have a ways to go, but this is where I am at so far...
New Port dash panel cut, gauge holes cut and gauges installed...



Bunch of new and old electrical goodies all spread out and ready for selection and use...



Close up of the new rocker switch panel...



All the terminals are crimped, soldered and slathered with liquid electrical tape...{sort of like belts and suspenders type wiring}...



And this is the Port Gauge panel all wired up and ready for installation in the console...



More to come as things progress...:D
 

saginawbayboater

Senior Chief Petty Officer
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Mar 8, 2012
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Re: Sunken Cape Craft, Bringing back to life...

Following along GT!!!! Looks like alot of work there.:photo:
 

jbcurt00

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Re: Sunken Cape Craft, Bringing back to life...

Looking great GT!
 

banshee owner

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Re: Sunken Cape Craft, Bringing back to life...

looks awesome gt. nice neat and tidy wiring job there. your like me with wires they gotta be as organized as possible so the next time ya have to deal with it your not tracing wires for hours :thumb:
 

ShowMeGuy

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Re: Sunken Cape Craft, Bringing back to life...

Looking good...
 

GT1000000

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Re: Sunken Cape Craft, Bringing back to life...

Between all that's been going on lately, I did manage to get a bit of stuff done on my buddy's tub...

Wired in the gauge cluster...still need to get the correct temp sending unit for the temp gauge to work, but everything works...
Also managed to install the 8 gang switch panel and run some of the wires from it...





Hoping to get the majority of the wiring done this weekend, which includes a lengthy reorganizing of the rat's nest in the battery compartment...installation of some red LED warning lights for the bilge and hi-temp sender...hooking up some deck/courtesy lights, installing a battery selector switch with some bus bars, plus get the starboard dash panel prepped for the installation of the speedo and some other odds and ends...
More of an update coming within the next few days...stay tuned and Happy Thursday...:D
 

GT1000000

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Re: Sunken Cape Craft, Bringing back to life...

Got the battery compartment done today...
Started out as a rat's nest...





Got some more supplies gathered...



Used a piece of starboard from the "Bassassin" to make a mounting panel for the battery selector switch, a bus bar for the grounds and got everything a little better organized...



Installed a couple of new LED deck/courtesy lights...



Still got a few more items to check off of the to do list and then its on to some engine tuning...
Till next time...:D
 

sphelps

Supreme Mariner
Joined
Nov 16, 2011
Messages
11,468
Re: Sunken Cape Craft, Bringing back to life...

Getting in a little wiring practice for the Bassassin ? Nice of ya to help your bud out with his boat GT ! Prolly gunna need some of those Well Patches for your back after all the crawling around ! :D
 

jbcurt00

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Re: Sunken Cape Craft, Bringing back to life...

Nice work, I'm sure the Bassassin isn't going to miss that 6X6 chunk of starboard. Not 1 bit :) Work all looks great & big improvement from the original mess.

But, what the heck is the inboard vertical cleat for:
DSCF3385.jpg
 

GT1000000

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Re: Sunken Cape Craft, Bringing back to life...

Been outa touch, but I got to spend a little quality time on the Cape Craft, yesterday...
Made and wired up the Starboard Dash Panel...includes a Speedometer ( still need to run the pitot tube from the stern), 12V Accessory Socket, Horn Button (no horn installed as of yet), Automatic Bilge ON Warning Light (wired using a 12V relay, that is what the phillips head bolt is to the right of the speedo{See Schematic Below}), and a High Engine Temp Warning Light (works in conjunction with the Hi-Temp Alarm).

Back side...



Front side, installed...




How to wire an LED indicator light using only a Battery Positive, NO Gorund...through a 12V Single Pole Single Throw Relay...


Still a few more items left to take care of before this 'ol tub can be water ready...but its getting there, slowly but surely...
Hope everyone has had a safe and enjoyable holiday...
Till next time...:D
 

jbcurt00

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Re: Sunken Cape Craft, Bringing back to life...

Great work, looks good installed!

You'll be ready to FLY when you hit the wiring on the Bassassin.....

Keep it up... Hope the work comes w/ a fishing excursion when you're done!
 

jbcurt00

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Re: Sunken Cape Craft, Bringing back to life...

Oh the motivation that brings.....
 

SteveMcD

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Mar 21, 2011
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Re: Sunken Cape Craft, Bringing back to life...

Between all that's been going on lately, I did manage to get a bit of stuff done on my buddy's tub...

IMHO no tub is complete without a rubber duckie.
 

GT1000000

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Re: Sunken Cape Craft, Bringing back to life...

Remotely related to this electrical project is the installation of the bilge pump with its new float switch for automatic operation.
The huge problem is that originally, I don't know and I don't want to know how the bilge pump was mounted...my best guess is it was just flopping around down in the bilge because unless the person who installed it had alien like, 4.5 foot long arms with eyes attached to the finger tips, I don't see how anyone could have mounted this properly through these openings...

They are just a couple of 6" screw-in lid inspection hatches...



The bilge is about 3 feet away from these and obviously where the correct placement of the pump would be indicated...
Plus, now with the added difficulty and bulk of adding a float switch to the equation, which also has to be set at an appropriate depth and properly secured to be of any relevance...things start to get a bit complicated...



But alas, that is what a lot of these boat projects are...a challenge to be conquered...a problem in need of a solution...

So what I have come up with, at least preliminarily is to mount the pump, using some SS worm clamps, to a stick of 'Starboard'...
After a little more redneck engineering, I will make a mount for the float, that will attach to the "stick" after the pump is inserted through the hatch opening...the "stick" itself will be set up to place the pump and the float switch in the best possible location in the bilge and will have a way to secure it via a couple of screws through the splash well...anyhow, that's the plan and here is a sketch of what I have in mind...



It will be set up so that with the help of an assistant, the separate components can be fairly easily assembled after being passed through the openings...at least that is what I am hoping...:rolleyes:

I was also able to feed the pitot tubing for the speedo and the new temp sending unit wire through, from the console to the stern...

Picked up a 1/4"-18 NPT Tap to make a mounting plate for the new sending unit, that will happen during the upcoming week...
Here is a sketch of the temp sending unit mount plate...



Happy Sunday:)
 

jbcurt00

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Re: Sunken Cape Craft, Bringing back to life...

Sounds like a plan ^^^
 

Fleetwin

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Re: Sunken Cape Craft, Bringing back to life...

Very nice work. Get rid of those wing nuts on the battery terminals!
 

GT1000000

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Re: Sunken Cape Craft, Bringing back to life...

Very nice work. Get rid of those wing nuts on the battery terminals!
Thanks, working on eliminating the wing nuts...I don't trust them, either...

Finally figured out how to mount the temp sending unit on the engine...for more details check out this link...http://forums.iboats.com/mercury-ma...er-installation-temp-sending-unit-634294.html

This is what it looks like...



Getting closer and closer to actually finishing up this resurrection and I am definitely looking forward to wetting a line off of it when it's done...

Best to all the Iboaters out there...:D
 
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