Replacing pontoon floor?

Pstoney

Cadet
Joined
Mar 22, 2002
Messages
6
I am wanting to replace my pontoon boat floor with aluminum, but I am unsure of what thickness of aluminum to use and what type of screws to use to bolt it down? Thanks
 

danond

Lieutenant Junior Grade
Joined
Jun 11, 2007
Messages
1,118
Re: Replacing pontoon floor?

Why not just use wood again and seal it properly? Seems cheaper/easier/quieter/quicker.
 

5150abf

Vice Admiral
Joined
Aug 12, 2007
Messages
5,808
Re: Replacing pontoon floor?

If you were to use just aluminum thick enough to redeck a toon it would cost more than the boat, a single sheet of 3/16''x4'x6' is roughly $300,the deck would be smoking hot if the sun is out and it would be deafening at speed.

There is a reason companies don't do that, they do make an aluminum ply decking but again it is REALLY expensive.

As stated I would stick with ply, find marine ply and use that, it will last for years and years and be alot less than aluminum.
 

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,049
Re: Replacing pontoon floor?

Here (locally) the State uses aluminum decking for the big signs on the highway. It is extruded and the pieces are 6 to 8 inches wide ...... it is excellant stuff, strong, anodized but wow is it big bucks as compared to plywood. :eek:

deckingcolors-lg.jpg
 

PFalcon

Seaman
Joined
Apr 20, 2009
Messages
54
Re: Replacing pontoon floor?

Here (locally) the State uses aluminum decking for the big signs on the highway. It is extruded and the pieces are 6 to 8 inches wide ...... it is excellant stuff, strong, anodized but wow is it big bucks as compared to plywood. :eek:

deckingcolors-lg.jpg

Used by the highway departments, of course it costs a lot:)

Go with Plywood covered in resin, csm, cloth; marine plywood if you can afford it:redface:, ACX if you cannot or any comparable plywood with the last letter an X for eXterior.

CDX is an option, however it has the probability of more voids, or football patches in each layer, and the first letter tells you the quality of the best face, the second letter is the back face.

PF
 

wantacin

Recruit
Joined
Oct 3, 2010
Messages
2
Re: Replacing pontoon floor?

Here (locally) the State uses aluminum decking for the big signs on the highway. It is extruded and the pieces are 6 to 8 inches wide ...... it is excellant stuff, strong, anodized but wow is it big bucks as compared to plywood. :eek:

deckingcolors-lg.jpg

where can i find this flooring. thank u
 

wantacin

Recruit
Joined
Oct 3, 2010
Messages
2
Re: Replacing pontoon floor?

I was looking for 4x6 and 4x6 and 4x6.6 sections of this aluminum, for a project. help
 
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