Re: Racing exhaust stacks for small motors?
Hi Squeakit,<br /> Personally, I would not bother putting too much effort into trying to modify the old 5.5. It's simply cannot withstand much added stress. It was designed and built to be a small fishing motor and the bronze bearings and aluminum rods will not stay together at high revs and high loads. Pulling aluminum shrapnel out of your back isn't fun... <br /> Before even trying to make some minor mods, I would borrow an inductive tachometer and find out what RPMs it's turning now. You don't want it to run much over 5000 RPM. However, if you're not reaching that max now, then you've got some work to do in motor tuning. Is timing set perfectly and 180-degrees apart? Is compression good? Is carburetor set-up properly and opening fully at wide open?<br /> If you want to stay with the platform you have you can try to find a 1960s 6hp powerhead which has needle bearings on the crank journals and will withstand a bit more abuse. It'll bolt onto your lower end, although the cowlings will no longer fit without some modifications.<br /> Better still, if you want to stay in the 5-6hp range, find a Mercury KF5, Mark 5 or Mark 6. These motors were raced in J-Class back in the day and there are numerous props out there for them. The bathtub racers out in Washington State also had them as the motor of choice. <br /> As for props - it's less a matter of blade count and more a matter of blade design and motor set-up. I use a 3-blade on my racing motors, as it offers better high speed stability. However, you're unlikely to have an issue with prop-walk even on your 5.5's best day. My props are surface piercing, where there's nominally only one blade in the water at any given moment. You cannot jack your motor up that high and expect to plane off and still cool the motor.<br />- Scott