So, I am (was?) close to finishing a head gasket replacement and valve job on my 181cu Mercruiser 140, Alpha 1, Gen 1. On one of the head bolts, I heard a pop on the final torque. Engine block was drained days ago, block threads were chased multiple times, blown out with compressed air too, head bolts had Permatex #3 sealant, and greased on the heads. I re-used the headbolts, cleaned with a stainless steel rotary and they looked good. I torqued according to the service manual for my serial, which has it 93 lbs (and retorqued at 20 hours -- if i get there .
I didn't think I could crack an iron block/head at this torque, but maybe? When I cleaned the surfaces, neither the head nor block showed any signs of weakness by the bolts. So is an occasional pop normal? I see no evidence on the external of the block or head of any crack. Should I back out the bolt and inspect?
FYI -- I am using a Fel-Pro (PN: 17000) head gasket.
I didn't think I could crack an iron block/head at this torque, but maybe? When I cleaned the surfaces, neither the head nor block showed any signs of weakness by the bolts. So is an occasional pop normal? I see no evidence on the external of the block or head of any crack. Should I back out the bolt and inspect?
FYI -- I am using a Fel-Pro (PN: 17000) head gasket.
Last edited: