Polyester resin cracked while curing

Joined
Jul 14, 2022
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25
While working on my boat, I was using polyester resin with cabosil and I guess I mixed it too hot. I was only using it as a filler in some low spots and was going to fiberglass over it with 1708 later. On the spots where I used the filler, some of them cured with cracks in them. Is it going to be OK to just Glass over these spots after it has cured completely and sanded?
 
Joined
Jul 14, 2022
Messages
25
While working on my boat, I was using polyester resin with cabosil and I guess I mixed it too hot. I was only using it as a filler in some low spots and was going to fiberglass over it with 1708 later. On the spots where I used the filler, some of them cured with cracks in them. Is it going to be OK to just Glass over these spots after it has cured completely and sanded?
It’s not in a structural spot or a spot that will cause a leak if it doesn’t hold. It is on the inside of the boat where the inside skin of the transom meets the floor. I was only gonna glass if so if water ever got in under the floor again it couldn’t get to the transom. There were holes left in the glass where I moved the stringers out of the strakes, to beside the strakes.
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
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27,840
Sand it down and glass over it. The new resin should fill in any exposed cracks.

I always fill over the cloth. Why did you fill first?
 

todhunter

Canoeist
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Sep 15, 2020
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1,308
Glass over it and you'll be fine. Too hot of a mixture or too big of a glob of PB to cure at once will cause that.
 
Joined
Jul 14, 2022
Messages
25
Sand it down and glass over it. The new resin should fill in any exposed cracks.

I always fill over the cloth. Why did you fill first?
It had a very thin layer of chopper gun glass over the inside of the transom at the bottom. When I was grinding to clean it up to be able to tab in new stringers I went through glass and there was a void at bottom of transom wood and hull. I figured it would be better to fill the void in before I reglassed it, rather than just lay glass over the void.
 

Baylinerchuck

Commander
Joined
Jul 29, 2016
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2,726
While working on my boat, I was using polyester resin with cabosil and I guess I mixed it too hot. I was only using it as a filler in some low spots and was going to fiberglass over it with 1708 later. On the spots where I used the filler, some of them cured with cracks in them. Is it going to be OK to just Glass over these spots after it has cured completely and sanded?
I too had the same problem when I started my project. I did a little research and learned that adding 1/4” chop strands into the Thickened resin ALWAYS prevented cracking. Polyester resin without reinforcement is extremely weak. It makes a great clue, but can crack if too thick. Thickened resin with 1/4” chopped glass in the mixture won’t crack no matter how thick. This mixture is called hairy peanut butter. I used hairy peanut butter for all my bedding, all my filets, and for filling voids such as the strakes. Just a pinch of these strands goes a long way and makes an incredibly strong glue and filler.
 
Joined
Jul 14, 2022
Messages
25
I too had the same problem when I started my project. I did a little research and learned that adding 1/4” chop strands into the Thickened resin ALWAYS prevented cracking. Polyester resin without reinforcement is extremely weak. It makes a great clue, but can crack if too thick. Thickened resin with 1/4” chopped glass in the mixture won’t crack no matter how thick. This mixture is called hairy peanut butter. I used hairy peanut butter for all my bedding, all my filets, and for filling voids such as the strakes. Just a pinch of these strands goes a long way and makes an incredibly strong glue and filler.
Thanks for the tip. I’ll try that. Still have plenty of chances left to give it a shot. I’m just getting started. Still have stringers and floor to put in. Long way to go. Lol.
 
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