Re: painting aluminum
Welcome to iboats. I was able to paint my aluminum boat thanks to the help and advice from the good folks here at the forum. You will find all your questions answered, just be sure to ask the right ones!
Believe it or not, I was able to find the self etching primer at WalMart. It was in the automotive section, not the paint section.
A couple high level steps:
1. Power wash the boat to remove all debris. If you do not have a power washer, either rent one or go to a coin-op car wash.
2. Sanding is always highly recommended. If it has been years since it was last sanded, you are likely to have some oxidation.
3. Sanding or not, wash the boat with a 50/50 mixture of vinegar and water. If you have a power washer with an intake tube, this works well. Wash and scrub with an abrasive sponge. This removes oxidation, be sure to rinse well.
4. You might as well use Gluvit at this point in time if you are painting the inside of the boat as well, especially if it is a riveted boat.
5. Prime with the self etching primer. Follow the coats as instructed on the can.
6. Paint. If you have a small boat, spray cans are fine. If not, I would recommend the Rustoleum in a bucket through your sprayer. As TD stated above, they now have marine paint for metal surfaces.
You might also consider some form of flooring. General consensus here appears to be that carpet is a pain to maintain and holds fish guts, the spray type do-it-yourself bed liner is a bit disappointing, the roll or brush type do-it-yourself bed liner works well and that a viable and cheap alternative is to sprinkle sand on the first coat of floor paint while it is still wet and cover well with 1-2 more coats for a non-skid surface.
Good luck, take some before and after pictures and post in the boat restoration forum!
If you are interested, the link to what I did is:
http://forums.iboats.com/showthread.php?t=273399