OMC 3.0 Engine Issues (Water in oil)

aarcobra

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Joined
Aug 13, 2011
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5
I just got a "projectboat" a 1988 ebbtide 170 with a OMC Cobra 3.0 stern drive. When I first saw the boat the guys had a hard time getting it started, it turned out to be the points and when they were replaced the engine started right up. The guys working to start the engine were very careful to have water running thru the muffs each time the engine was cranked over. I had checked the engine oil while they were working on the engine and it was slightly dark but had no signs of water or other contamination.

It was over a week later that I picked up the boat and had a test run in the lake just before bringing it home. She started right up, seemed to run fine, shift fine, although at WOT it was running at 5,000rpm. I figured a different prop or more careful use of the throttle. Again I checked the oil and no sign of any water.

After I got the boat home my wife and I cleaned it up and I drained the oil in preperatio to change it. It was milky with water!! I rigged up a block pressure test apperatus and the block held 20psi for over 24hours. I removed the manifold, cleaned it in muriatic acid and tested it by filing with acetone as I had seen on a post online. No sign of leakage in the manifold.

Thinking the water in the oil may have happened when the guy at the boat yard pressure washed the interior and engine while I was paying for the boat, put in 10w30 oil just to kind of flush out any more moisture and try out the boat to see if any more water got into the oil. (drained and refilled the out drive also, the drained lube was clean, free from water or metal.) Started and ran the engine on the muffs and other than a bit of a rough idle it ran good. checked oil-no sign of water. Took the boat to the lake for a short run (about 1hr.) ran great, no problems, no water in oil.

A couple of days later we took it out for about 3hrs. and again ran great no problems and no sign of water in the oil.
I decided to adjust the valves and change to 30wt. oil. when I removed the valve cover the oil was like new with again, no sign of water. I adjusted the valves and changed the oil and started the engine but noticed more noise that I thought was good. I again removed the valve cover to try to adjust the valves again, this time with the engine running, and the milky oil/water mixture was back!!

At this point I decided to check the compression and it was right at 145-150 for all cylinders. I did notice a white mist coming from the #4 cylinder while the engine was being turned over. I caught the mist on a paper towel and it was clear and had no odor. The other cylinders had no such mist.

Some other possibly important observations-I was not very careful to turn off the water to the muffs between runs, could excessive water have found it's way in to the engine thru the exhaust? When I took the exhaust bellows off there was no "flapper" in the big pipe. There is a small bar across the pipe which I believe the flapper could hang from. With 150psi compression it seems unlikely that the water could go thru the exhaust valve and past the rings to the pan.... I have not noticed any hesitation to turn over from hydro lock when trying to start the engine and it seems to go many starts/runs with out the water getting the oil.

My next test will be to remove the manifold again and try to rig up a pressure test fixture so I can test the manifold under water. After that probably a complete motor rebuild. With the 30wt oil it had about 20psi oil pressure at idle and 40+ at 3500rpm. Not knowing how much water has been in the oil or how long it ran that way, is there any chance the bearings etc. are still ok to run? I'm still concerned about the noise I hear but I cannot locate it with my mechanic's stethoscope. Engine sounds smooth and even with the 'scope.

Sorry for such a long post but I wanted to detail my problem and observations.

Thanks for any comments,
Ned
 

bruceb58

Supreme Mariner
Joined
Mar 5, 2006
Messages
30,774
Re: OMC 3.0 Engine Issues (Water in oil)

Impossible for the water to get by the water pump with the engine not running so that isn't your problem.

What was the oil level like in the block? If it was now really high, you have a cracked block more than likely. If its the normal level, you may have gotten lucky. In that case, pull the riser and see what the riser/manifold mating surface looks like. That is a source of leaks.

This boat from a cold climate that experiences freezes?
 

aarcobra

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Joined
Aug 13, 2011
Messages
5
Re: OMC 3.0 Engine Issues (Water in oil)

Impossible for the water to get by the water pump with the engine not running so that isn't your problem.

What was the oil level like in the block? If it was now really high, you have a cracked block more than likely. If its the normal level, you may have gotten lucky. In that case, pull the riser and see what the riser/manifold mating surface looks like. That is a source of leaks.

This boat from a cold climate that experiences freezes?

Thanks for the reply! The oil level barely changed. I had just changed it and ran long enough to adjust the valves. I warmed the engine up, adjusted the valves, put it back together and while running still thought I had valve noise. I then ran it again and adjusted the valves while running, when I removed the valve cover the second time is when I saw the water in the oil.

I had tested the block by presurizing and it held for over 24 hours. I removed the manifold and riser and cleaned the mating surfaces and put in a new gasket. I did notice some seepage between the riser and manifold, I'll check there again.

As far as I know the boat is from Tennessee/Georgia although it certainly gets below freezing there!

My main source of confusion is the seemingly random ness of the water getting in the oil. It ran for agood while on the muffs, twice in the lake for a total of about 3 hours, with no sign of water-I even kept the drained oil to use in the old mower cause it looks soo good! Then I change it, only running on muffs and the water is back?????????????
 

bruceb58

Supreme Mariner
Joined
Mar 5, 2006
Messages
30,774
Re: OMC 3.0 Engine Issues (Water in oil)

If you pressure tested the block then very possible its the manifold riser connection especially since you saw seepage in there.
 

techman

Cadet
Joined
Sep 29, 2009
Messages
14
Re: OMC 3.0 Engine Issues (Water in oil)

Just fixed identical proplem. Changed Head gasket with same problem and then removed manifold.Head gasket was not the problem. Turns out manifold had internal crack which dumped water back into any open exhaust valve which eventually passed piston to oil.What I did was remove manifold and fill with water sitting on floor.Water went down in a short while to exhaust side confirming internal cracks.Replaced manifold and all is well.Boat has not started this good in years leading me to believe it was cracked long before. Noticed with cracked manfold water will back into any cylynder with open exhaust valve.If it was head gasket I would think it would always be same cylynder.
 

aarcobra

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Aug 13, 2011
Messages
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Re: OMC 3.0 Engine Issues (Water in oil)

That makes sense but I had tested the manifold first with acetone and later pressurized it (I sealed off the water/exhaust) and saw nothing I even put soap in the exhaust and moved the manifold around to see if I could see bubbles...I still have the manifold off so I may try again.

Thanks,
Ned
 

aarcobra

Recruit
Joined
Aug 13, 2011
Messages
5
Re: OMC 3.0 Engine Issues (Water in oil)

If you pressure tested the block then very possible its the manifold riser connection especially since you saw seepage in there.

That seems possible but I cleand the riser in muriatic acis and then filled it wih acetone and saw no leaks. I there an good way to test for cracks in the riser? The one time I saw water in the cylinder it came from #4 and when I them took off the manifold it was wet in the exhaust port and the other three were dry. I still have a hard time believing that a significant(?) amount of water could get by the rings sometimes in 15 minutes or so of running....

Thanks,
Ned
 
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