Re: Older mercury 115 rebuild
SCAATY, the G3 is lookin' Plum Purty and I can't wait to see it in the water with Master T's 950 on it!
BTW I'm VERY familiar with the workbench your 1350 powerhead is resting on and have spent quite a few hours of wrenching there myself!
I used to have a 16' Sidewinder powered by a 1350 Merc which I rebuilt using a crank from a 1250. I had picked up the powerhead from a local marine 'scrapyard' and it had busted the crank below #1 cyl.
She sure was a screamer! I did set the timing back to around 21 deg and of course the gas was a lot better quality back in the 80's. It always ran like a champ and I eventually moved it to a 17' Seaswirl Spyder ski boat. Not quite as snappy as it was on the Sidewinder but it pushed it along respectably and had plenty of power for slalom skiing. Man, I wish I still had that one, by far the best boat/motor combination I've ever owned.
You might see how she runs with .080" jets, I recall that mine would hardly run at all on larger jets but they may have been .082's. Depends on the altitude you'll be running it at, and air temps. At sea level in 30 deg temps the 1350 ran Gangbusters but in the summer wouldn't even plane out with the larger jets. Switched back to .0785's and it ran Nice and Crisp.
At any rate, it couldn't hurt to have the slightly larger jets in for break-in then see how she runs on the top end. But if you're careful with the .0785's you should be able to figure out what she wants and jet accordingly without hurting anything.
BTW as far as comparing jet sizes between 1250, 1350, and 1400, the 1250 with totally different piston (and combustion chamber) design really isn't meaningful to this discussion.
The 1400 was a lot closer to the 1350 in design, with slightly larger jet size because of (I'd expect) the better airflow the new exhaust plate/block redesign offered.
I've got a 1400 block on my bench for rebuild and the port size is amazingly Monstrous, just like I remember on the Good Ole' 1350!
All I need to do now is find a smaller ski boat worthy of a 1400 Tower of Power!
Enjoy yours when it's done, and keep up the Good Work on the G3.........ed