Mismatched surge brake components

kool breeze

Recruit
Joined
Aug 26, 2026
Messages
1
Hello,
I have a tandem boat trailer that I had to replace the actuator and calipers. It's turned into a complete sht show. The actuator went on fine however the calipers and rotors are a problem. The company that made the old parts is no longer in business so I had to use Dexter. When I tried to install the new calipers the original rotors wouldn't give me enough space. I tried grinding down both the caliper and the rotors. They still rub. I attempted to purchase 9 3/4 inch rotors instead of the original 10" hoping that would give me clearance. They're completely different and now I have to pay a restocking fee to eTrailer. Any suggestions would be welcome because I'm getting ready to dump this thing and just get something with electric brakes.
 

Jeff J

Chief Petty Officer
Joined
Jun 23, 2021
Messages
621
I don’t know weight range of your boat but it seems like a lot of 21’ and smaller ski boat owners and most pontoon boat owners around here just disable the system rather than repair them. I know of a couple that were disabled simply because the owners couldn’t back them into the yard without the brakes locking and/or they didn’t want to buy the $50 7 to 5 pin adapter so the electric solenoid could release the brakes.
 
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