Mercruiser 4.3 EFI - No Spark

scrimshank

Cadet
Joined
May 28, 2010
Messages
8
My boat is fitted with a Mercruiser 4.3 EFI with what I believe is a Thunderbolt IV ignition system. The motor consistently starts promptly and runs smoothly at all speeds.
On the water today I had just got up on plane when the motor sputtered, died, and has since refused to start.
The twin batteries are strong, and there is most of a tank of gas.
With the flame arrestor removed I can see that the injectors are pumping gas as the motor cranks over, however there does not appear to be a spark.

With the ignition switch on there is 12.45 V at both terminals of the coil (this seems odd to me).
In the course of searching this forum, I found the attached troubleshooting procedure for my system (Thanks Don S!).

In working through this procedure:
*With key in Run position I have 12V at the positive side of the coil (and at the negative side)
*I have 12V at the Wht/Red terminal on the sensor inside the distributor
*I have some confusion over the next step:
I disconnect the coil high tension lead from it's central position in the distributor cap and connect to ground through a Spark Gap Tester.
I disconnect the Wht/Grn lead (from the sensor in the distributor) from it's connection to the harness (In my case, a Purple/Wht wire).
With the ignition key ON, I strike the Wht/Grn lead to ground.
This is where my confusion arises:
If I strike the disconnected Wht/Grn lead from the sensor to ground, I get no spark.
If I strike the connector from the harness (Purple/Wht) that connects with the Wht/Grn lead, I do get a spark.

I think this means that the coil is working, and that the sensor is bad - but I wonder if I'm misinterpreting the troubleshooting guide.

Thank you for any insight.
 

Attachments

  • TB4troubleshooting.jpg
    TB4troubleshooting.jpg
    14.5 KB · Views: 0

dubs283

Vice Admiral
Joined
Jul 27, 2005
Messages
5,346
Re: Mercruiser 4.3 EFI - No Spark

you performed the troubleshooting correctly

the pur/wht wire you have is coming from the module (so to speak) - the ecm controls the spark really, but you did troubleshoot that the sensor is indeed faulty - it happens quite often with the older style sensors

one of the sensors jobs in an efi set-up is to perform the job of the crank sensor, it tells the ecm that there is engine rpm and that it should begin providing signal to spark
 

scrimshank

Cadet
Joined
May 28, 2010
Messages
8
Re: Mercruiser 4.3 EFI - No Spark

Thanks for your prompt and reassuring reply.
Should I be concerned that I have 12V at both terminals on the coil?
In trying to rationalize this observation, I suspect that the connection to the negative side of the coil must be interrupted to induce a higher voltage in the high tension portion of the coil.....?
 

dubs283

Vice Admiral
Joined
Jul 27, 2005
Messages
5,346
Re: Mercruiser 4.3 EFI - No Spark

Should I be concerned that I have 12V at both terminals on the coil?

that is normal

the coil is resisted internally unlike a conventional system which relies on an external resistor before the coil
 
Top