Lower control cable question

theundercut

Cadet
Joined
Jul 28, 2020
Messages
18
So my boat, 1987 stingray SS, has a Merc 3.0 and was purchased last summer. I replaced the controller and upper shift and throttle control cancel but not the lower control cable. I recently took the carb off to rebuild and to the best of my ability tried to not disturb the cable settings. I hooked everything back up but now can’t get into forward. I went though the install/adjustment process in the manual, many times but now matter what I did it would not engage the kill switch to get it in forward. I can push the cable until it engages the dogs but there is zero pressure from there and it will continue to go to the threads pushed. My thought process tells me there is no way this will engage the switch since there is s no pressure. Now my question, is my lower cable junk? Or could this be another issue?
 

Bt Doctur

Supreme Mariner
Joined
Aug 29, 2004
Messages
19,294
Follow the manual for all adjustments first
Second, the shift interrupt ONLY WORKS COMING OUT OF GEAR IN THE WATER, NEVER ON LAND
 

theundercut

Cadet
Joined
Jul 28, 2020
Messages
18
Follow the manual for all adjustments first
Second, the shift interrupt ONLY WORKS COMING OUT OF GEAR IN THE WATER, NEVER ON LAND
I did follow the manual and was in the water. So it doesn’t kill going into gear just out? I was in the water trying to get it into gear and no matter what it wouldn’t interrupt going into gear. I’m guessing I must of messed something up. I’ll try again tomorrow.
 

theundercut

Cadet
Joined
Jul 28, 2020
Messages
18
Ok, thanks! I guess i must of screwed up somewhere. I’ll go through the manuals steps again and give it another go.
 

theundercut

Cadet
Joined
Jul 28, 2020
Messages
18
This should help..

It’s odd because the manual doesn’t say anything about 6 inches to the lower shift barrel but every video I’ve watched says to measure that distance. Also they say put it in forward to attach the throttle control cable, does this mean full forward or until that first notch you feel going into forward? I can’t seem to figure that out.
 

Bt Doctur

Supreme Mariner
Joined
Aug 29, 2004
Messages
19,294
Page 4B-36 in the official merc manual 6 shows this measurement
1631016147572.png
 
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