Link and sync help please...

leenolan82

Cadet
Joined
Jul 16, 2011
Messages
18
Hey guys!

Could anyone please help me with link and sync precedures for a 1981 johno 60hp 2 cyl? (J60TLCIH).

Im stuck and dont have access to a repair manual.....:mad:

im desparate to get back out on the water!!

thanks heaps guys! :)
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: Link and sync help please...

This is assuming that you did not change the adjustment between the long vertical throttle arm and the nylon clevis that is attached to the metal cam that has the scribe mark.

Back off the throttle so that the cam scribe mark is not touching the carburetor throttle cam roller.

Make sure that the linkages between the carburetor butterflies are adjusted properly.... butterflies all close thoroughly at the same time and start to open at the same time.

Now, adjust the cam roller (one adjustment screw) so that the butterflies just start to open when the scribe mark of the cam is dead center with the roller.

That's it. Now just set the idle and check to see that the throttle buterflies are wide open at full throttle.
 

leenolan82

Cadet
Joined
Jul 16, 2011
Messages
18
Re: Link and sync help please...

Ok ill try that. How will I know if the long vertical throttle arm has been adjusted. someone has played with the WOT timing stop screw so they may have played with this too? I really wanted to start from scratch so that i know its right.. Is this a complicated proceedure??
 

leenolan82

Cadet
Joined
Jul 16, 2011
Messages
18
Re: Link and sync help please...

I have adjusted the Cam roller as you sudgested. but I did notice that when the metal cam and timer base is at full throttle the butterflies are not. they still have almost 1/4 throttle to go before WOT. This to me obviously sais that the long throttle cam rod needs adjusting out a little for the cam to push down a little further. Is that the basic principle of it?? seems that my bogging down problem could have simply been that im not getting full WOT.....
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: Link and sync help please...

We'll need input from another member here pertaining to the idle spark advance setting (I don't have that book). This would be the spark advance setting you would see with a timing light...... pointed indicator to flywheel timing mark.

With the engine running, timing light connected to number one cylinder, cam scribe mark aligned with center of the carb roller. The timing mark should be the setting which is hopefully provided by another member.

If it is not, then adjust the measurement between the vertical throttle arm and the cam until it is.

Pertaining to the full spark advance timing, see the following.

(Timing At Cranking Speed 4?)
(J. Reeves)

NOTE: If your engine has the "Fast Start" feature", you must disconnect/eliminate that feature in order to use the following method. The "Fast Start" automatically advances the spark electronically when the engine first starts, dropping it to normal when the engine reaches a certain temperture.

The full spark advance can be adjusted at cranking speed,"without" have the engine running as follows.

To set the timing on that engine, have the s/plugs out, and have the throttle at full, set that timer base under the flywheel tight against the rubber stop on the end of the full spark timer advance stop screw (wire it against that stop if necessary).

Rig up a spark tester on the #1 cylinder plug wire. Hook up the timing light to the #1 plug wire. Crank the engine over and set the spark advance to 4? less than what the engine calls for.

It's a good idea to ground the other plug wires to avoid sparks that could ignite fuel that may shoot out of the plug holes. I've personally never grounded them out and have never encountered a problem (fire) but it could happen.

I don't know the full spark advance setting your engine calls for, but to pick a figure, say your engine calls for 28?, set the timing at 24?. The reasoning for the 4? difference is that when the engine is actually running, due to the nature of the solid state ignition componets, the engine gains the extra 4?.

If you set the engine to its true setting at cranking speed, when running it will advance beyond its limit by 4? which will set up pre-ignition causing guaranteed piston damage! You don't want that to take place.

No need to be concerned about the idle timing as that will take care of itself. The main concern is the full advance setting.

Be sure to use your own engines spark advance settings, not the one I picked out of the air here in my notes.
 
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