Johnson 20 hp lower unit won't come off, Help!

dirtypete

Recruit
Joined
May 26, 2009
Messages
4
Hi all, I am new here and could really use some help,please. I have a Johnson 20 hp (J20CRCDC mod. #) which as far as I can find, makes it an 1986. I have owned it for about 17-18 years and it has always ran fine. I recently took it out for the first time in 2 years (I know, its embarrassing) and it steamed a bit in the morning , more than I remember it ever doing. In checking around on this sight I found that the impeller on the water pump should be replaced from time to time. I've never done that and am trying to now. I have removed the propeller, the water intake screens, disconnected the shift rod connector & removed the 4 bolts and 1 nut that hold the lower unit on. I cannot get the forward section of the lower unit to break loose. The rear section wants to drop but the forward section is hung up and will not drop. There was some corrosion around the front stud that sticks up out of the lower unit (that the 1 nut goes on) and I scraped it with a dental pick and sprayed some penetrating oil in there. I have firmly tapped the stuffing out of it with a rubber mallet and have removed the spark plugs and spun the flywheel while shaking, tugging and tapping on it. I have searched past threads and read through the shop manual numerous times and I just don't get it. As far as I'm finding I haven't forgotten anything and am wondering if somebody else has had this problem with an older motor that hasn't been apart. Any help would be greatly appreciated, am I missing something?
 

ferrari175

Recruit
Joined
May 28, 2009
Messages
4
Re: Johnson 20 hp lower unit won't come off, Help!

I had the same problem with my 140 evinrude and am trying to get help putting it back together. You need to disconect the shift rod and that will be by the carborater if you are willing to spend $17 go and get a seloc online manual as I did and it helped a bit along with this site. when you remove the bold PAINT the shift rod so you can get it back EXACTLY where it was, I failed to do so and now need to remove the lower unit and readjust the rod PAIN IN MY #@# as I sepnt ALL day doing this. Also when replacing the impeller make sure you line up everything before you start putting selent on the gaskets and such. Good luck
 

dade61782

Petty Officer 3rd Class
Joined
Sep 7, 2006
Messages
79
Re: Johnson 20 hp lower unit won't come off, Help!

sounds like corrosion built up around the stud. maybe try putting two nuts on the stud and backing it out. maybe if it turns it will come loose
 
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