Intex Inflatable Wood Floor Modification

SDH06

Cadet
Joined
Jul 25, 2023
Messages
10
I am considering replacing the fold up plastic floor on my Mariner 4 with plywood. I was wondering if one half inch plywood was sufficient or do I need three quarter inch for stability?
I would need to cut the floor in half for transportation and storage issues. Does having a floor seam impact the floor’s performance? I have seen videos where people have used plastic H channel, gate latches and PVC pipe to keep the two sides of the wood floor tightened together and was wondering if anyone had a suggestion for improving the fit between the two halves?
 

KJM

Lieutenant
Joined
Jul 31, 2016
Messages
1,266
Half inch would be lots thick. I made a floor for my Seahawk 4 last year from 1/2 inch OSB and have no complaints. Keep in mind that the inflated floor is supporting the wooden floor when in water. Not sure about the folding part. I put pipe insulation secured with zip ties around the edges to prevent the edges wearing into the vinyl sides of the boat.
 

SDH06

Cadet
Joined
Jul 25, 2023
Messages
10
Thanks for the response. I saw photos of the pipe insulation and zip ties on the floor edging, looks interesting. Some have used swimming noodles to protect the edges.
 
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