Igintion breaker pops when turning engine

89Searay280

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Mar 4, 2012
Messages
7
I have 89 Sea Ray with Thunderbolt igintion. When I tried starting the engine the breaker keeps popping. I pulled the breaker out and tried to bypass, I noticed that the wires started to get pretty hot right away so I figured it wasnt a bad breaker. Can anybody help me with figurering out what might be the problem. Thanks;)
 

Pete104

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Apr 30, 2011
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1,439
Re: Igintion breaker pops when turning engine

It "trips" with key on or when key turns to crank?
Key on points toward the dashboard.
Crank = engine harness. Disconnect the yellow/red wire at the starter. Hit the starter again. Either the solenoid has a short or the engine harness.
 

riptorn

Chief Petty Officer
Joined
Mar 8, 2012
Messages
433
Re: Igintion breaker pops when turning engine

Check all your connections from battery to breaker (solenoid) to the starter.
If ok, time for a new starter. The bushings or windings are worn out and causing a overload.
 

smokeonthewater

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Dec 3, 2009
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9,838
Re: Igintion breaker pops when turning engine

AND in the future, don't EVER EVER EVER bypass a breaker or fuse to check a circuit without using another breaker of fuse..... You'd have been real sad if your boat had burst into flames.
 

fat fanny

Lieutenant Commander
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Feb 9, 2006
Messages
1,935
Re: Igintion breaker pops when turning engine

Same thing I tell every one go tot the stickies adults only and troubleshoot it's the only way to self educate and if all else fails replae the mostr least expensive part 1st HINT (ignition switch)
 

89Searay280

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Mar 4, 2012
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7
Re: Igintion breaker pops when turning engine

AND in the future, don't EVER EVER EVER bypass a breaker or fuse to check a circuit without using another breaker of fuse..... You'd have been real sad if your boat had burst into flames.

Ya I no it was stuiped i didnt do it for long just wanted to make sure it wasnt fuse i didnt have one on me. I held the wire to if it would get hot which was right away so stopped.
 

89Searay280

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Joined
Mar 4, 2012
Messages
7
Re: Igintion breaker pops when turning engine

It "trips" with key on or when key turns to crank?
Key on points toward the dashboard.
Crank = engine harness. Disconnect the yellow/red wire at the starter. Hit the starter again. Either the solenoid has a short or the engine harness.

Ya it trips when key is turned on sometimes it will turn over one to three times and then pop and sometimes it pops just when turned on. Thanks
 

89Searay280

Cadet
Joined
Mar 4, 2012
Messages
7
Re: Igintion breaker pops when turning engine

It "trips" with key on or when key turns to crank?
Key on points toward the dashboard.
Crank = engine harness. Disconnect the yellow/red wire at the starter. Hit the starter again. Either the solenoid has a short or the engine harness.

Ya it trips when key is turned to crank sometimes it will turn over one to three times and then pop and sometimes it pops just when turned two crank. Thanks
 

89Searay280

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Joined
Mar 4, 2012
Messages
7
Re: Igintion breaker pops when turning engine

Ya it trips when key is turned on sometimes it will turn over one to three times and then pop and sometimes it pops just when turned on. Thanks

Disregaurd I ment to say crank and not on sorry
 

89Searay280

Cadet
Joined
Mar 4, 2012
Messages
7
Re: Igintion breaker pops when turning engine

Check all your connections from battery to breaker (solenoid) to the starter.
If ok, time for a new starter. The bushings or windings are worn out and causing a overload.

Thanks for the advice I did check the connections already and seem ok the stater is about seven years old so ill check that.
 
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