Nine times out of ten it’s excessive end play in the bearing or the cotter key is to long or not installed correctly.
If worst comes to worst you can always stake the bearing buddy in place,
An excessively long or incorrectly installed cooter key will rub on the bore or plunger ( when low on grease) of the BB, walking the BB out of the bore over time.How would the cotter key affect the BB falling out?
Take a center punch and a ball peen hammer and put three dimples, equally spaced, 1/4” - 3/8” in from the face of the hub.Can you tell me more about staking the bearing in place? What would that look like? What tools would be needed?
An excessively long or incorrectly installed cooter key will rub on the bore or plunger ( when low on grease) of the BB, walking the BB out of the bore over time.
Take a center punch and a ball peen hammer and put three dimples, equally spaced, 1/4” - 3/8” in from the face of the hub.
The dimples (raised material) will hold the BB in place.
I always did the hub since the casting material is softer. Don’t want to deform the bearing buddy casingI put the dimples in the Bearing Buddy right, not in the hub?
This is my first thought. Some sizes are w/in .030" of others..... as well as making sure I have the correct size of Bearing Buddy.
This.This is my first thought. Some sizes are w/in .030" of others.
A correct size BB requires a fair amount of heavier tapping to seat. ...interference fit.
Check the chart in the link below to verify your size:
Genuine BB® Model Selection | BearingBuddy
www.bearingbuddy.com