Gas can leaks fuel when pumping for pressure??????

justafloatin

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May 9, 2011
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Howdy Folks, I have a 1957/58 Johnson 35. The gas can that came with the boat leaks fuel out the pressure pump when pumping, the motoer will run a few seconds then die if I don't keep pumping on the can. Do they make rebuild kits for these older 6 gal. cans? I'm thinking that fuel is not supposed to spray out when you pump??? I'm new to owning a boat but am trying to learn. I appreciate the forum. It is a big help to us newbies!! Thanks.
 

stylesabu

Master Chief Petty Officer
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Aug 2, 2009
Messages
849
Re: Gas can leaks fuel when pumping for pressure??????

do you mean the bulb or do you have an actual pump? just replace the tank
 

justafloatin

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May 9, 2011
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Re: Gas can leaks fuel when pumping for pressure??????

Howdy, The tank has a thumb pump on it, and thats where the gas is spraying from when I pump it to pressurize the tank. The whole assembly comes off the tank so I thought maybe I could get a repair kit for it, a new gasket and such. I thought about a new tank but can't find the right fittings to come off a new tank to the motor. Maybe I have to order the fittings from here?????
 

AlTn

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Mar 9, 2010
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Re: Gas can leaks fuel when pumping for pressure??????

use the search feature, upper right with magnifying glass next to it,..type in "pressure tanks" many posts concering rebuilding them
 

F_R

Supreme Mariner
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Jul 7, 2006
Messages
28,226
Re: Gas can leaks fuel when pumping for pressure??????

Parts are available, both from Evinrude dealers and several private sellers.

There is a rubber diaphragm in the pump. Fuel is going through the diaphragm (it should not). There are three styles of diaphragms, one of the three is replaced by the newest style.

The oldest ones have a metal push rod on the pump. The lower end of that push rod has a threaded end with a nut, and two metal support discs, one on top and one on bottom of the diaphragm. If the nut comes loose, it will squirt gas around the rod. Likewise, it will also leak if the support discs are bent or rusted, or if the end of the push rod is rotted off. All these are very common problems.

If you have the plastic push button, the diaphragm has a hole in it. Obviously. the cure is replace the diaphragm. Update it if it has the riveted support discs.

One last hint to make you an expert. Back to the metal push rods, the knob is supposed to spin freely on the rod. If it is stuck and won't spin freely, you tend to unknowingly rotate it when pushing it, and that unscrews the nut off the bottom. Moral is if you rebuild it, make sure you get that knob freed up.
 

justafloatin

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May 9, 2011
Messages
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Re: Gas can leaks fuel when pumping for pressure??????

Thanks for the help F_R and Altn,

This one has the metal push rod and the cap does spin freely. I couldn't stand it so I took it apart. The rubber gasket has cracks around the base where the pump is and where the air is. It sprays out when the plunger is coming up so I think the fuel is getting in through the cracks in the rubber gasket. Does that sound right? There is also rust on the discs that F_R mentioned. I think I could make a new cork gasket but i'm not sure about the rubber one. Near as I can tell the only fix is to buy a repair kit?
 

AlTn

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Mar 9, 2010
Messages
2,813
Re: Gas can leaks fuel when pumping for pressure??????

I think so....I got the cork gasket and the diaphram from the dealer
 

justafloatin

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Joined
May 9, 2011
Messages
11
Re: Gas can leaks fuel when pumping for pressure??????

Thanks for all the help and the link. I'll have it fixed in no time!!!
 
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