Exhaust tuning??

Ron G

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I was reading in another post about exhaust tuning,what exactly is this?And how is it gone about?and whats the advantages more hp, speed, all the above?
 

Chinewalker

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Re: Exhaust tuning??

Hi Ron,<br /> Hmmm, how to explain this simply....<br /> Exhaust tuning is a method of scavenging as much exhaust as possible out of the cylinder, while leaving as much of the next cycle's fuel charge in the cylinder. Most older outboards are quite inefficient in this regard, as a traditional 2-stroke design requires some unburnt fuel to exit with the exhaust to effectively empty the combustion chamber of exhaust gasses. <br /> The tuning itself involves pressure waves (essentially sound waves) and timing them so that an outbound wave sucks out exhaust and the echo wave effectively shuts the door at the exact time that the exhaust is out, but the next fuel charge has not yet left the combustion chamber. This is usually accomplished with a tube or baffle, or a combination of the two. As with all waves, the pressure waves vary in length and heighth, so the length and bredth of the tube and placement of baffles are what affect the timing of the tuning. Most tuners are fixed and are most efficient at a narrow range of engine RPMs. Some racing tuners, or stingers, are adjustible in length to handle different engine RPMs. <br /> My description assumes you know something of 2-stroke theory and how it works in regards to porting, timing, etc. A google search for 2-stroke tuning ought to turn up a lot of technical stuff if you want to look further. Tuning results in a more efficient motor that can make a good deal more power by taking advantage of more complete scavenging of exhaust out and fresh fuel in.<br />- Scott
 

Ron G

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Re: Exhaust tuning??

Thanks for the info,im going to read up on this,forsome future mods,a person never has enoughhp or speed,thanks again.<br />Im just now getting into outboards and have learned a bunch so far.thanks again.
 

Silvertip

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Re: Exhaust tuning??

Also remember that there is no "free lunch"! What you gain on the top end you will likely lose on the low end.
 

JB

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Re: Exhaust tuning??

Excellent explanation, Scott.<br /><br />I would like to emphasize the "range of rpm" part of Scott's explanation. Think of the exhaust system like an organ pipe. . . it is resonant at one frequency (rpm) and, if it is "long" enough, a second harmonic. It will boost output at those frequencies but may actually decrease output at frequencies off-resonance. <br /><br />Expansion chambers, like you see on many 2 stroke bikes, simulate longer narrow pipes to get boosts at more than one rpm.<br /><br />"Tuning" the exhaust systems on multi-cylinder, water cooled and water muffled 2 strokes is very difficult. The "bubble back" exhaust systems on some OMC V4s is the closest I have seen to manufacturer tuning.
 

Ron G

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Re: Exhaust tuning??

I pretty sure thats way over my head right now,i better start slower and do alot of reading to totaly understand the tuning,thanks for explanation it does make a little more sence now,i always heard all you had to do is remove the baffels or tubes but i see its more complicated than that.
 

Dhadley

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Re: Exhaust tuning??

Ron, if youre talking about your 60* motor, be careful. I know youll hear a lot about opening the exhaust in the gearcase area but there are other things that go along with that to make it work properly.<br /><br />Its not unusual to see someone drill holes in the exhaust and find out they actually slowed down. But it sounds fast!
 

Ron G

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Re: Exhaust tuning??

I think the best thing is to leave that alone for now,in the future we may talk about it more.Theres other ways get a little more power.
 

CFronzek

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Re: Exhaust tuning??

Years ago I built tuned exhausts for one-lunger motorcycles. They work well on two strokes but they require components like a head pipe, a cone, a reverse cone and a small diameter stinger all crafted to give a boost at some RPM range. You need one of these for each cylinder. Where you would hang all of this plumbing on a multi-cylindered outboard is a mystery to me. <br />The other factor is the need to keep the mixture from leaning out when the motor "comes on the pipe". When you jet for the pipe RPM all other speeds are too rich, wasteful of fuel and down on power. <br />And the noise is incredible. A tiny, unmuffled one-cylinder 50cc race bike is painful to be near when it's reved up beyond ten thousand RPM's.<br />Charlie
 

BoatBuoy

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Re: Exhaust tuning??

Scott,<br /> I also appreciate your explanation. I've heard bits and pieces of what you're saying, but I've never seen it explained completely and concisely. Thanks.
 

Texasmark

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Re: Exhaust tuning??

One final tidbit. I read where the 3 cylinder design tuned up better than any other cylinder design to get the resonances and pressure pulse feedback that Chinewalker described. So I read more and lo and behold the 6 cyl's just had a 3 cyl tube rigged to each bank of 3 cyl's. Sounds toooooooo simple.<br /><br />Course that left Johnnyrudes out in left field with their 4 bangers. Howsomever, had a '72 125 4 banger and hooked up she sure sang pretty. Sitting next to her she sure sounded like the exhaust was tuned....just purred.....but the Mercs ran off and left me. Grin<br /><br />Mark
 

CFronzek

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Re: Exhaust tuning??

Texasmark,<br />If you are talking about two-stroke motors the number of cylinders is inconsequential. Each expasion chamber is a tuned pipe just like an organ pipe. There must be one for each cylinder. The dimensions of the chamber are derived from the port timing. When the intake ports open and close and when the exhaust port does the same. The resinance in each chamber is what does the work and if the exhausts are all ganged together the pulses will cancel each other out.<br />On a four-stroke motor tuning invovlves just the lengths of the intake and exhaust pipes and the resultant improvement is a much smaller percentage.<br /><br />I take some of the above back. After looking at the diagrams the chamber has the appearence of an old fashioned expansion chamber and they may have figured a way to make a single chamber work for multiple cylinders. I doubt they are getting the big increases we used to see in bike motors. Back then we saw chambers that gave whopping big increases in HP but, cut the life of the motor to hours. I don't think the boating community would look kindly on a motor that had that short a fuse.
 

Texasmark

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Re: Exhaust tuning??

CFronzek,<br /><br />My comment on 4 bangers was like in my old '72 125 hp 4 cyl 2 cycle, cross flow scavenged.<br /><br />It was not looped and if you'll remember in '68 when Johnnyrude came out with the 55hp looper it was a 3 cyl. So they must have known something by introducing a 3 cyl for their first looper....their first 3 cyl engine.....course Scott-Atwater-McCulloch had a 60 hp 3 cyl back in the '65-'68 timeframe but it wasn't looped.....bout the time they introduced 100:1 oil ratio's, but you had to use their special 4 oz can of oil for the 100:1.<br /><br />I have noticed that OMC went for a long time without loopers in their 4 cyl line and then (in the late '80's as I recall) they had loopers and non loopers side by side at the dealer (same hp) so there must be something to the number of cylinders and getting the pulses timed right....but I dunno. Just what I read.<br /><br />Mark
 
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