Evibryde 40 hp 1997 clutch dog replace.

[raczekp1]

Motor -Evinrude 40 hp, 2 stroke, 1997
i need to replace clutch dog. how to tahe out shifter and 3 detent bals, and how to put it back?

 

[boobie]

Get a OMC Factory Service Manual. Ken Cook .com Milwaukee, WI.

 

[Faztbullet]

Why are you replacing??? If jumpimg out of gear will need gear replacement also.

 

[raczekp1]

clutch dog just crusched into pieces

 

[racerone]

Proof that these gearcases are not considered robust / strong.------Fairly common for those to break.-----Surely there must be other damage here.----Bearings full of metal bits ?

 

[raczekp1]

some metal bits-parts inside, spring (holding secure botl ) demage, some demage on gears.

 

[racerone]

Gears are not cheap and pinion needs to be properly shimmed.

 

[Faztbullet]

What type of boat and usage.. Will not hold up under a heavy boat ,toon or tube/sking...PM me for gear replacement info....all gears and dog $219 OEM list over $1000

 

[racerone]

Aren't those on special right now at $210.95

 

[raczekp1]

i olready bought all parts but first i'm looking for info how to instal clutch dog and avoid vaste of time and flustration

 

[racerone]

You need a " special " tool.----Suggested in the manual I have.-----7.1 mm diameter.-----75 mm long----and a 20 degree angle ground on one end to go about 1.5 cm up the side..----So step # 1 is to make the tool.

 

[raczekp1]

can you drop aphoto of this special tool?

 

[racerone]

Sorry----I have a bunch of those lower units apart and some that need to come apart.------Easy to work on.-----My camera work is not very good.

 

[raczekp1]

i need a photo of this tool
or parts no. to look for on ebay or so

 

[racerone]

I believe you should take the propshaft / shift plunger apart.------In my humble opinion you could then see what you need to make.---Sorry.-----I have a few of these with clutch dogs that need to come off.-----Not hard to make this tool !!