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I have a 1985 Mercruiser 260HP, Alpha1, Thunderbolt Ignition - Engine frequently stalls when shifting into fwd or reverse. Shift lever is stiff. Could this be lower shift cable? Is this tough to replace?
I have had the same problems with my 4.3 Merc dying as it went to reverse. I used the diagram in Don S's response above - look for how to adjust the shift cable (http://www.mercstuff.com/howdoi.htm) and it was a piece of cake. Thanks Don - ever the Man! Tested her on the muffs and brought the idle down to about 750 and she shifts like a charm. Out on the lake tomorrow to give her a real test (and then teach some worms to swim...)
Remember the idle speed is set in gear, in the water. should be 600-650 RPM
Also, it will always shift out of gear easy when on the trailer. There is no load against the prop. However, if you adjusted it correctly, it should do just as well in the water.