Re: Charging problem-revisited
HI, OK, so I have been monitering this post for a while and thinking about what is being posted. All the information is really good. However In reading your double post on Feb 22 at 9:43 by fishnfun, I see that you have indicated that the charging system puts out 4-5 amps at best. That's because the charging system in the motor is a 4 amp system. At 1000 RPM the charging system is putting out approximately .5 amp, 2000=1amp, 300-=2amps, 400=3amps, 5000=4amps. I'm thinking that we are chasing a charging problem that might not exist. You never indicated the the battery goes dead, unless I missed that. You said it seems to be cranking slower. Do you run the motor for a short time, shut it off, then start it and run a short time? It's possible the battery is weak, which you mentioned, with it only taking 3/4 charge. Or have you tried another battery? You have indicated that the charging system can put out 13.5 volts at 4000+ RPM. You have a 12 volt battery, going to 13.5 volts indicates to me it is charging, Slow, yes, but charging. With everthing you have indicated, I'm not sure you have a charging problem. There are other problems that can cause it to crank slower. Have you tried the Starter System Voltage Drop Test. Cranking the engine for several seconds and getting the reading at the battery is not the test, it is a series of tests between the battery and Starter. It checks the wiring and components in the starting system to see if the voltage from the battery is getting to the starter. If you are loosing voltage in the starter circuit, it can cause slow cranking. Then we have the possibilty of a mechanical problem in the powerhead or lower unit. But before going there, I would do the Voltage Drop Test from start to finish, first.