Cannot start a Merc 25 EL

mistrhat

Cadet
Joined
Mar 26, 2008
Messages
6
Hi

I have been working on this rather new (2000), low hour engine for a long time, and can not figure out what's wrong. (I am not very experienced with outboards!)

The engine was last run with starter fluid .. for a good few seconds, and then more .. and then it would not run anymore. Now, I am trying to figure out why.

The compression is still good - at around 110 ave each cylinder. (they vary by 8% or so). The carb (one carb only) .. well I fully suspected that, so I cleaned it very thoroughly (twice) and then rebuilt it (that little pump thing had tiny holes in the rubber membrane).

Spark and timing are excellent.

Yes, the gas is OLD .. but after reading about that on many sites, I grabbed some, added the right amount of oil for my chainsaw and proceeded to easily cut up a large tree!!

Now I realize that I am not getting fuel to the upper cyl (1 of 2). When I put my thumb over cyl 2 - it sprays fuel at me in a cloud, but this is not the case for one. Also, plug 2 gets wet .. but not one.

When I try to start it, it eventually backfires out the exhaust (I have the lower unit off). That is the only pop I ever get.

I looked at my reeds and thought they were all opening ..
- could the starter fluid have damaged the reeds or their seal?
- could something else be stopping fuel from getting to cyl 1 ?

HELP !! .. all comments very appreciated:
 

mistrhat

Cadet
Joined
Mar 26, 2008
Messages
6
Re: Cannot start a Merc 25 EL

Anyone ??

Good compression .. one carb .. and no fuel getting into one of the cylinders. After turning it over for a few seconds, with choke, it will ignite fuel in the exhaust area. (could the latter be because I have the lower unit off?)

Any thoughts at all?? What might be stopping the fuel from getting into cylinder 1.

??
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: Cannot start a Merc 25 EL

When you gave it the ether it sheared the flywheel key and is way off time. You are lucky it didn't toss a rod into your lap.

NEVER put ether in a 2 stroke engine.
 

mistrhat

Cadet
Joined
Mar 26, 2008
Messages
6
Re: Cannot start a Merc 25 EL

JB .. Thank you!!!!

I do believe you are right!!

I knew not to use starter fluid .. this was my brothers boat, he used the starter fluid. After doing so, the bolt at the top of the flywheel came out! I thought that odd.

Then, after working on it for a long time, I was coming to suspect that it was like 180 deg off timing!! Bingo .. thank you.

- why did it land about exactly 180 deg off ??

where can I get a new key??

thanks again .. I am really thrilled to know that I can fix it now!
 
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