How do I tell which system it is? It's a 2004/5 engine.
Step 2. mentions, Remove
the blue plastic cap from the hose that is clamped to the starboard side of the engine.
It is marked with the running engine flush symbol (1).
The lined arrow on top of the blue cap shows a motion of the engine turning/running. In this case it's shown turning in a clockwise direction indicating it is safe to flush the engine while running.
For those that may be confused with if you should be running the engine or not, it's going to depend on the design of the flush kit you have installed and also the year of your boat. The new flush design that allows running the engine seems to have started sometime in 2003.
A few of the 2002 and under boats has a different designed Volvo OEM flush kit that connects to the engine block as to where the 2003+ boats TEE into the inlet water hose just before the impeller housing....Now just to be cautious with the years mentioned, there does seem to be a small discrepancy online of exactly when Volvo changed to the new design.... So if you have a Volvo engine made between 2002 and 2004, it would be wise to follow the flush hose to see where it leads to whether it be the engine block or impeller inlet hose just to be on the safe side....The blue cap though appears to be the change in design, but still best to look.
For both accurate inspection purposes and older engines that may want to incorporate the new design, Another website put together a parts list with a pretty good photo of where to look (or connect) for the new design. The link won't work here on iboats so the info is quoted below.
[h=1]GARDEN HOSE ENGINE FLUSH PROJECT[/h]
Estimated time, start to finish: | 1 hour |
What you get: | Flush kit for gas engines, allows you to run your engine while connected to a 3/4" garden hose. Hose connects to the blue cap in the picture. This is a standard feature on recent Volvo Penta gas engines. |
Cost of parts: | $24.15 |
Parts required:
(please note there are different parts depending on your engine hose diameter) | While Volvo Penta does not sell this as a kit, we have determined that these are the parts you will need: 3862656 (Cap), 3862082 (Retainer), 3862079 (Gasket), 3807440 (Flushing connection), 978174 (hose clamps, you need two), 982645 (more hose clamps, also quantity two), 3857823 (hose) clamp (3862891) screw (formerly 3853557 but now expired as of 6/1/2011--you will need to supply your own screw #7 in the diagram) and 3862699 (T-pipe for 1" pipe). Just to be clear: don't try to order the expired screw online, the shopping cart will allow you to do it, but then our parts department will call you to tell you it is no longer available.
If you have a 1-1/4 in. engine pipe: then you need a different T-pipe, 3589415 and 2 larger clamps: 3853786.
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