Aluminum boat

delanesr

Recruit
Joined
Aug 29, 2019
Messages
5
Well working on 1991 13 1/2' Gregor. Kind of got the shinny bug , so far I very hit it with 2000 grit wet sand just not happy with results. Not trying to get real crazy but would like it to look nice when done if any one has any tips I am all ears and thanks delane
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
Joined
Jul 23, 2011
Messages
49,904
be patient.

polishing an aluminum boat is a fools errand unless you like re-polishing it often.

however if you are going to do it, here is how

you start at 240 grit, and sand the whole thing, you repeat with each 320, 400, 600, 800, 1000, etc. each unil you get to your 2000.

then you bring out the buffing rouge and wheels and you go over the whole boat doing a color buff. expect to go thru about 3# of rouge and about a dozen wheels

at that point, you removed all the oxides from the outside of it, and aluminum will soon corrode in the open air. do not touch it with your fingers, you will etch your fingerprints into the freshly polished surface. so you have to seal it with sharkhide or similar. once every few months, you will need to rebuff it, and re-apply the sharkhide

a cheaper and easier way is a vinyl wrap.
 

Scott06

Admiral
Joined
Apr 20, 2014
Messages
6,563
Danforth has it laid out it looks easier than it is. Go to you tube and look videos of guys doing this and pay special attention to the black chit they get covered with head to toe ....
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
Joined
Jul 23, 2011
Messages
49,904
they get covered with head to toe ....
yes you do

you will need a tyvek suit, full face respirator, and a good fan.

aluminum dust is explosive so make sure you work in a well ventilated area. however if you are wet sanding, that will keep the dust down, however the minerals in the water may corrode the aluminum

our stainless buff shop has redundant air makeup units. the old aluminum shop had air makeup units, each person had a full respirator helmet with its own filtered air supply, the sanding booth also had fire suppression (we no longer polish aluminum)
 

cyclops222

Lieutenant Commander
Joined
Mar 21, 2024
Messages
1,550
I did the polishing of the rear bench seat . WARNING !!!!!!!!! The reflection is so intense that you can not look in that GENERAL DIRECTION !!!!!
Can you enjoy driving a car, if there are loads of reflections, from cars ahead of you ?..... Same annoying glare in a polished metal surface. Flat or curved.
You will learn about shiny metal surfaces.
 

airshot

Vice Admiral
Joined
Jul 22, 2008
Messages
5,211
I did the polishing of the rear bench seat . WARNING !!!!!!!!! The reflection is so intense that you can not look in that GENERAL DIRECTION !!!!!
Can you enjoy driving a car, if there are loads of reflections, from cars ahead of you ?..... Same annoying glare in a polished metal surface. Flat or curved.
You will learn about shiny metal surfaces.
The few folks that I know, that tried the polishing route, regretted doing it ! The glare off the hull and water was unbearable.....and the up keep was worse !
 
Top