jdlough
Master Chief Petty Officer
- Joined
- Jul 15, 2006
- Messages
- 824
Re: 98 Sea Swirl Striper
Use a Wema or other brand Stainless Steel sender. No more corroded senders!
If you're installing a new sender and you strip a nut on the tank top, there is a way to still install the sender, if you're careful and lucky.
Remove the stripped tank nut if you can, or figure a way to enlarge the nut hole. (Don't use your sparky drill near the open gas tank hole).
Get about a 2" #8 or #10 stainless steel machine screw with stainless washer, and poke it up through the stripped hole from inside the tank. Hold it in place with a twist tie or something. Carefully lower in the new sender, and carefully feed that screw up thru the correct sender hole. (Those 5 sender holes look evenly spaced, but they're not. The sender has to be facing the correct direction). Now just tighten a stainless nylon lock nut down over that screw, and use stainless screws for the remaining 4 holes as normal. You'll have to hold the screw with a vise-grip while tightening the nut, but it's doable.
funny the gas tank needed replacement (which is a longer story) because the sender looked carroded adn when atteampting to fix that with a new sender the tank failed at one of the nut points. I replaced the tank, and good to go, but it seems the water through the hatch does corrode the sender units out, i should have left it alone and would have been fine.
Use a Wema or other brand Stainless Steel sender. No more corroded senders!
If you're installing a new sender and you strip a nut on the tank top, there is a way to still install the sender, if you're careful and lucky.
Remove the stripped tank nut if you can, or figure a way to enlarge the nut hole. (Don't use your sparky drill near the open gas tank hole).
Get about a 2" #8 or #10 stainless steel machine screw with stainless washer, and poke it up through the stripped hole from inside the tank. Hold it in place with a twist tie or something. Carefully lower in the new sender, and carefully feed that screw up thru the correct sender hole. (Those 5 sender holes look evenly spaced, but they're not. The sender has to be facing the correct direction). Now just tighten a stainless nylon lock nut down over that screw, and use stainless screws for the remaining 4 holes as normal. You'll have to hold the screw with a vise-grip while tightening the nut, but it's doable.