91, 15 hp Evinrude LOUD!?

rifflerunner

Cadet
Joined
Nov 12, 2004
Messages
10
I have a 91, 15hp Evinrude and I am told it is louder than it should be. I am also told there is a problem with this year power head to exaust gasket blowing often. I have rebuilt V8 motors and am sure I'm capable of replaceing this gasket. Any suggestions, shortcuts, things I should know or input would be appreciated.
 

DHPMARINE

Captain
Joined
Dec 16, 2003
Messages
3,688
Re: 91, 15 hp Evinrude LOUD!?

If you've rebuilt Johnson/Evinrude V8's,I suspect you won't have a problem.<br /><br />Also why are you doing this because you are told it is louder than it should be?Who says?<br /><br />Are you loosing power,stalling,flooding out?No starting?<br /><br />Then go looking.<br /><br />DHP
 

rifflerunner

Cadet
Joined
Nov 12, 2004
Messages
10
Re: 91, 15 hp Evinrude LOUD!?

No, there is no problems other than it is too loud. Louder, by far , than other Johnson/Evinrude 15 hp I have heard. I rebuilt automobile V8's, not boat motors. Thought I would seek some advice and or sugestions from those that have rebuilt that specific motor or had that problem.
 

OBJ

Supreme Mariner
Joined
Dec 27, 2002
Messages
10,161
Re: 91, 15 hp Evinrude LOUD!?

What you might be missing is the exhuast housing baffle. It's a little plate with holes in it. It fits at the bottom of the midsection where the lower unit and midsection mate. Easy to drop out if the lower unit is removed. Might make the engine a little more noisey.<br /><br />And by the way....welcome to iboats!
 

rifflerunner

Cadet
Joined
Nov 12, 2004
Messages
10
Re: 91, 15 hp Evinrude LOUD!?

Thanks OBJ. I remember seeing the exaust housing baffle when I replaced the empellar after purchasing the motor. Pretty sure I made a conscious effort to get it back in properly. Don't have a manual yet, but I do have a hard head! My moto is "when all else fails buy a manual". Thanks again for the welcome!
 

OBJ

Supreme Mariner
Joined
Dec 27, 2002
Messages
10,161
Re: 91, 15 hp Evinrude LOUD!?

LOL!! Look under my sig line Riffle.<br /><br />How loud is loud? Sound like exhaust noise or what? When I put the baffle in, I use a small piece of paper to jam it in the slots so it won't fall out.
 

the machinist

Senior Chief Petty Officer
Joined
May 7, 2002
Messages
711
Re: 91, 15 hp Evinrude LOUD!?

On the top front of the exhaust housing is (2) 1/4" Phillips headed screws, one on each side. These go into the upper motor mounts inside the housing. Right in front of them is a rubber grommet that seals the pivot shaft protrusions that go into the mounts. I have seen this grommet get cracked & it will increase the exhaust noise somewhat. But it also usually is a source of leaking black unburned oil which is inside the exhaust housing. Also many times the rubber mounts will also go bad. If so, the whole motor unit & housing is loose in relationship to the clamp/pivot bracket unit.
 

OBJ

Supreme Mariner
Joined
Dec 27, 2002
Messages
10,161
Re: 91, 15 hp Evinrude LOUD!?

Where 'bouts in Washington St. are ya' machinist?
 

rifflerunner

Cadet
Joined
Nov 12, 2004
Messages
10
Re: 91, 15 hp Evinrude LOUD!?

Hmmmmm.....I'll check it out for sure Machineist, Thanks! By the way , I'm running riffles on the Rogue River in good old Grants Pass, Oregon. Thanks for all your help, keep it coming.
 

the machinist

Senior Chief Petty Officer
Joined
May 7, 2002
Messages
711
Re: 91, 15 hp Evinrude LOUD!?

Where I hang my hat is just west of I-5 about 1/2 way between Portland OR & Seattle WA.<br /><br />I have 5 of these motors that I have repaired one way or the other & used for documentation when writing a how to article. Bought the first one new in 1987. <br /><br />Don't like to brag, but look here as many questions on the 1974-1992's are covered --- http://www.pugetsoundanglers.org/Fishing Info/Johnson 9.9_15.htm
 

OBJ

Supreme Mariner
Joined
Dec 27, 2002
Messages
10,161
Re: 91, 15 hp Evinrude LOUD!?

That's a good article machinist....real good. Took some time and effort to put that together and if I was you....I'd brag....:)<br /><br />My son just moved up to the Redmond area. I was stationed at McCord AFB way back when. Beautiful country up your way.
 

lark2004

Lieutenant Junior Grade
Joined
Jul 12, 2004
Messages
1,080
Re: 91, 15 hp Evinrude LOUD!?

Thats quite an awsome effort in that article Machinist. I'd be very outspoken about it if it was mine!
 
Top