86' mercruiser 3.0 exhaust bellow

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jjcarroll1

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Just put all new bellows on month ago. Making sure they were pushed on the the flanges as much as possible. Yesterday exhaust bellow must of came off. I used the bellow adhesive liberally. Any tips or tricks that work??? Thank all!!
 

dubs283

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I used the bellow adhesive liberally......Any tips or tricks that work???
I install all exhaust bellows sans adhesive. Completely clean of all corrosion/remaining adhesive and install bellows gimbal side first. After all other transom assembly repair is finished, my final step is the install of the exhaust bellows to the bell housing flange. Install goes well with the bellows expansion tool and full knowledge of use. A creeper with a flashlight shining up helps immensely during installation
 

jjcarroll1

Seaman Apprentice
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May 5, 2022
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I install all exhaust bellows sans adhesive. Completely clean of all corrosion/remaining adhesive and install bellows gimbal side first. After all other transom assembly repair is finished, my final step is the install of the exhaust bellows to the bell housing flange. Install goes well with the bellows expansion tool and full knowledge of use. A creeper with a flashlight shining up helps immensely during installation
What is sans adhesive?
 

KM7

Petty Officer 1st Class
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Aug 14, 2013
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Sans means without
For example, some fonts are "Sans Serif" meaning without serifs. A serif is the small horizontal lines on characters like a capital I. Note, on my computer, while typing here, the font is Sans Serif so even the capital I does not have the horizontal lines.
 

Bt Doctur

Supreme Mariner
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Aug 29, 2004
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19,294
could install the sleeve instead of the bellow, a slight increase in exaust.note
 

rolmops

Vice Admiral
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Feb 24, 2002
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The bellows on the 86 Mercruisers are a huge pain to install. I used many very very bad curse words while doing that. The things mentioned about cleaning properly are generally true specially if using the glue. But the glue is tricky. It usually ended up all over my hands and some where it should go. I came up with a decent solution. It goes like this :
Get a ring or washer that is bigger than the housing that the bellows has to go around and make sure that it is narrow but big enough to stretch the bellow so it will go around the bellows housing without touching. Now throw the bellows in very hot water so it becomes a bit soft and stretchy. Now after you take the bellow out of the hot water ,dry it and put the glue on both surfaces and let it dry a good bit so that it feels dry but still ever so slightly goopy. with the help of the ring inside the bellows slide the bellows around the housing and carefully remove the ring. Now the bellows sits where it is supposed to be. Let it sit a bit so the glue can do its thing . Then finish what you would normally do. I find that doing the side away from the engine first and then the side closer to the engine works best for me. All of this for the bellows that are real tight and hard to install. I mean the type where you usually scratch your knuckles bloody. I believe that nowadays there are some more flexible ones, but there this system also helps
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Hey guys, this thread is older than 90 days. Shame on you all. This is a public warning, do not post in threads older than 90 days unless you are the OP
 
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