73 Starcraft Mariner 18' - Help with fuel tank change and battery relocation

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
Hello all! New to the forum and this is my first post. Hope it's not too much of a doozy! I'm landlocked and only boat on small-ish lakes. Mostly just fishing, with some cruising here and there.

Picked up a new-to-me '73 Mariner 18' center console with a 1985 50hp merc. Previous owned had put some work into it and looks to be a nice boat. After a test outing on the lake I decided I'd like to put a little bigger motor on (I had already anticipated this), along with a fuel capacity upgrade. The 50hp was fueled by a single 6.5 gallon tank, and we burned through most of that during a half day fishing trip on a pretty small lake. It's enough motor to get up on plane, and cruise about 20mph just shy of wot.

I started digging into the subject of fuel and began to have some concerns. I don't know what the original configuration was, but this one has an enclosed area under the splash deck. The area is accessible by hatch, and inside was stored a portable 6.5 gal fuel tank next to two unsecured marine batteries (eek). One cranking battery, and one (uncharged) battery that runs all accessories (bilge, navs, fishing lights, stereo, bait well, and fish finder). The area is not exactly air tight, and there are a dozen or more 3/8' holes that were occupied by some unknown furnishing in the past (see pics - maybe a hinged bench seat or hatch?). Plus there are some pretty big holes for motor cables routed through the splash deck as well. Still, based on what I've read here, seems enclosed enough to me to be a no-no for jerry cans and batteries to be bunk-mates. I'd like to hear thoughts on that though.

So, my thought was to relocate the cranking battery and accessory battery to beneath the center console, and add a permanent fuel tank beneath the splash deck in the enclosed space, along with an external filler neck and vent. Trying to keep this on a tight budget and use readily available components. I can only find a 13 gallon Moeller poly that I'm sure would fit. They have a 19 gallon, but the fill neck needs to be on the port or starboard side for vertical clearance, and the 19 gal has it in the middle, which won't work. Other than those it would have to be a custom aluminum job, which is probaly going to be cost prohibitive.

I'm thinking of a 90 or 115hp motor. Probably be a 2-stroke and could be late 90's early 2000's based on the budget. Not sure the 13 gal is going to cut the proverbial mustard. Trying to avoid having a lot of gas cans in the way on the deck, and this splash deck area is about the only place to store them. The lake I mostly fish is only 3000 acres, so maybe fuel endurance isn't such a huge consideration for fishing trips.

Said all that to ask these few questions:

1. Am I overthinking this fuel tank issue? I could just relocate the batteries and put two 6.5 gallon portables in the enclosed area. It may be naturally vented enough as is, or I could leave the hatch open (or just remove it as in the pictures) to let them breath. I could manually swap tanks as needed, plumb together, or install a selector valve. They would still be in there with the bilge and bait tank pumps, though.

2. If I install the Moeller below deck poly, would it then be safe to have batteries in the same compartment?

3. Is it normal to have a single battery running all the accessories like that? Should I relocate some items to the cranking battery or the trolling motor batteries up front? I have a Minn Kota 3-bank charger on board, which takes care of the two troller bats and the accessory batt.

4. I've been focused on the 90 and 115hp, but should I consider something like a 75hp as well? I think the boat is a bit heavier than it was originally.

5. Am I missing some more sensible options on all fronts?


Here are a few pics to get started. I'll try to get some better ones. Pictures have descriptions that hopefully tell the story.



Thanks everyone!

MB
 

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roscoe

Supreme Mariner
Joined
Oct 30, 2002
Messages
21,739
I had the exact same boat.
Yours originally it did not have that wall in the front of the splash well.
It was wide open.

Very tight space under there, good luck getting a tank to fit.

Better idea to use 2 6 gallon tanks, or a 6 gallon, and a 3 gallon as a reserve.

Putting batteries under the console can be done. But will require 17-18' long battery cables if you route them under the floor and then up through the hole near the front of the splash well.

I now have a 1981 version, which has only an 11" splash well, makes a lot more room in the boat, but nowhere to put batteries or fuel tank.

I built a new center console and put a 20 gallon tank underneath it.
Batteries are in the rear
 

GA_Boater

Honorary Moderator Emeritus
Joined
May 24, 2011
Messages
49,038
Depending on the size of the console, you may be able to put a decent sized tank where the battery is in the console picture. A lot of older CC's put the tank there from the factory.
 

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
Thank's to you both. The console has room for the batts, but there is a fairly large live well installed there as well, which doesn't leave room for a tank.

I'm leaning toward just two portable 6 gallon tanks with a fuel selector valve, and maybe going 90hp instead of 115. Do you think if I left the white hatch in the below pics either open or removed all together that would be enough ventilation to safely run with two portable tanks under there? It will be the simplest solution. I could install a louvered vent in that hatch door. I could also create additional openings on that rear enclosure panel if needed. You can see from the carpet impressions in the floor on either side of the hatch that there are two seats normally bolted there.
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Roscoe, do you have pics of your 73? Was there originally some type of folding bench at the rear? I have what look like a lot of hinge holes in the area above that enclosure panel.

A few more pics attached below
 

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classiccat

"Captain" + Starmada Splash Of The Year 2020
Joined
Dec 20, 2010
Messages
3,412
Welcome to the Starmada!

These old rigs had sliding doors on there; those holes you're seeing are from a previous owner...likely hinges.

House battery in the console (or below a forward raised deck) makes sense.

Cranking battery should be as close to the motor as possible.

What I don't like about your portable tank idea is that the vents are inside of your splashwell enclosure.
 

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
Thanks classiccat, I didn’t know about the sliding doors.

Im not crazy about the portable tank idea either. My tanks are the epa style so not sure how much they vent inside the compartment unless they are over-pressurized.

not sure which way to go here. Maybe just pull that entire enclosure panel and run it open. I found a 13 gallon moeller that will just fit, but the filler neck and fuel pickup height will make it really close. Outside of that it would be custom built tank.
 

Watermann

Starmada Splash of the Year 2014
Joined
Jan 12, 2013
Messages
13,787
:welcome: aboard and to the Starmada.

One other option is to put the fuel tank under the bow deck that someone has made for you, which is a good idea in the light bow Mariner.

Clam shell vents will work to vent that compartment with one on each gunnel facing each direction fore and aft.

You really need to clean up the wiring, put it in corrugated plastic conduit where to could be chaffing and box your batteries with tie downs.

I see the fire extinguisher holder was under the SW, bad idea to have an extinguisher where the source of fire would be, mount it up by the helm.
 

sidingguy

Petty Officer 2nd Class
Joined
Nov 3, 2017
Messages
136
I have a 1976 850 (85 hp) on my 18' mariner ,it will do 32 mph on gps at about 3/4 throttle with two 200 lbers in it.I have a trolling motor and large battery up front.It will jump on plane quickly and flatten out for a nice ride in calm water.
 

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
:welcome: aboard and to the Starmada.

One other option is to put the fuel tank under the bow deck that someone has made for you, which is a good idea in the light bow Mariner.

Clam shell vents will work to vent that compartment with one on each gunnel facing each direction fore and aft.

You really need to clean up the wiring, put it in corrugated plastic conduit where to could be chaffing and box your batteries with tie downs.

I see the fire extinguisher holder was under the SW, bad idea to have an extinguisher where the source of fire would be, mount it up by the helm.

Funny, I was just looking at some hose vents. I was reading up about this on the USCG site covering ventilation requirements. This looks like an easy solution to my portable tank storage plan. This, plus a few louvered vents on the front panel of the enclosure, should give me the safety margin I'm looking for.

A tank under the forward deck would be nice. I'll have to keep this in mind. Would require more battery/electrical relocating as space is pretty limited under there.

Electrical will certainly be cleaned up and placed in conduit. Last decision is whether to leave cranking batt in the fuel compartment in a battery box, now that ventilation will be installed, or run 15' of heavy gauge battery cable to the center console and put the cranker there. I think I might as well relocate it too while I'm doing all this.
 

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
I have a 1976 850 (85 hp) on my 18' mariner ,it will do 32 mph on gps at about 3/4 throttle with two 200 lbers in it.I have a trolling motor and large battery up front.It will jump on plane quickly and flatten out for a nice ride in calm water.

Good to know! Cruising at 30mph would be more than ok with me. Sounds like a 90 would do fine for my needs. If I can pull a wife and kid on a tube with it I'd be a hero.
 
Last edited:

roscoe

Supreme Mariner
Joined
Oct 30, 2002
Messages
21,739
The Mariners did not have sliding doors under the splash well, at least none that I ever saw.
I bought mine from the original owner's son when the old man died.

Here's what I have handy for photos.

Splashwell area

0 d5.jpg


The day I bought it, it had dark green vinyl flooring from the factory
and a Johnson 9.5 kicker with less than 10 hours on it.

1111w3.jpg


Transom with mounting plate for electric troller on one side and a kicker on the other.

0 d6.jpg
​​​​​​​
 

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
Put in a full day of work on the boat today. Here is what I have so far. I ran short on conduit so still have a few short runs to tidy up. Added 10' louvered vents to back wall panel. Ordering hose/clamshell vents to increase ventilation from low area around bilge pump. Replaced some bad wood in the back 12" under the compartment. for some reason when someone redecked they didn't replace that portion. Placed the cranking batter in a box and secured it down under the rear compartment. Secured all the wiring so it's not bumping around.

photo337366.jpg


Test fit the gas can under the splash deck. You can see from the pictures how I'm planning on storing them. One slides all the way to the starboard side, and the other will sit right in front of the hatch. I put the crank batt as far away as I could in the aft port corner.

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My mother does some woodworking so she made new rod holders out of oak and stained them. They look great!

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Watermann

Starmada Splash of the Year 2014
Joined
Jan 12, 2013
Messages
13,787
Nice work, always have enjoyed seeing the Mariners being worked on, not too many of them around in the forum.

Oh and thanks for the extinguisher pic, it's always those little details that add up big :thumb:
 

Mikesta

Petty Officer 3rd Class
Joined
Mar 15, 2018
Messages
86
I'm a big fan of the way you have this boat setup. I hope you don't mind but i saved a few of the pics to my computer to keep handy for when i get closer to finishing my build.

How do you like the console being that short? the same size console came out of mine except the front box on mine is a little different, i almost feel like its an uncomfortable height to operate at because it kind of forces you to sit, just wondering if you can stand while driving with out being really hunched over
 

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
Nice work, always have enjoyed seeing the Mariners being worked on, not too many of them around in the forum.

Oh and thanks for the extinguisher pic, it's always those little details that add up big :thumb:

Thanks! Couldn’t leave that detail out ;)
 

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
I'm a big fan of the way you have this boat setup. I hope you don't mind but i saved a few of the pics to my computer to keep handy for when i get closer to finishing my build.

How do you like the console being that short? the same size console came out of mine except the front box on mine is a little different, i almost feel like its an uncomfortable height to operate at because it kind of forces you to sit, just wondering if you can stand while driving with out being really hunched over

Thanks for the compliments! I wish I could take credit for the setup, but the PO did all the work. I just refreshed and rearranged a couple of things. Help yourself to the pics. If you’d like a pic of something specific to help your build just let me know!

I wondered about the console myself. I don’t know if it’s the original height or if was modified along the way. The windshield seems shorter than others I’ve seen online. I can run it standing up, and do most of the time. I’m 6’3 and not hunching over, but if it was about 4 inches higher it would be a little better.
 

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
Finished the fuel system update and installed my natural ventilation system. This is the excerpt from the section 183.620 of the uscg boatbuilders handbook that I’m using as guidance:

Portable Fuel Tanks

Compartments used to store vented portable fuel tanks or containers are required to be equipped with natural ventilation.

Cockpit seat lockers in auxiliary sailboats are often used as fuel tank compartments for portable outboard motor fuel tanks. If this fuel tank vents into the locker, then natural ventilation of this locker is required.
Since fuel vapors seek the lowest point of any compartment, gasoline vapors should be considered

when designing and constructing a compartment that will contain a fuel tank or container that vents into a compartment. Any openings in or near the bottom of the compartment could permit explosive vapors to flow into the bilge of the boat where an ignition source might ignite the vapors.


So I installed two louvered ss vents on top of the gunwales. One forward facing, and one aft. I ran 3” hose from the i tank to about the midpoint of the compartment, and the exhaust hose runs down to the low point in the bilge. I think this system, plus the extra 10” louvers in the carpeted enclosure panel, and the fact that the compartment is far from air-tight, is going to keep me on the side of safety. I bought a 3” inline blower, but decided not to install it.


The two fuel tanks are the Attwood low permeation 6 gallon tanks that don’t vent to the atmosphere unless they hit around 5psi from expansion. I connected them with a Moeller 3-way fuel selector. I may or may not mount the fuel selector on the rear panel. It would be neater, but having it loose makes it easier to pull out the tanks through the hatch for fueling.

A custom permanent fuel tank system may be a future endeavor, but for now I think this will work.
 

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Watermann

Starmada Splash of the Year 2014
Joined
Jan 12, 2013
Messages
13,787
You've certainly done more to mitigate fuel vapor collection in the stern area than most, nice work!
 

MonkeyBird747

Petty Officer 2nd Class
Joined
Aug 5, 2020
Messages
112
Thanks Watermann. Not too bad a job for a little peace of mind.

Waxed the boat today and it really shines up nicely. There was a fair amount of oxidized paint on the surface that was dulling the finish. I bet it’s 2 knots faster now ;)

Headed to water tomorrow to test the new SS prop and my idle mixture adjustments on the old ‘85 Merc. If fish make their way into the boat that will just be gravy!
 
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