72 johnson 100 V4 intermittent no spark

buddycraigg

Recruit
Joined
Jul 15, 2004
Messages
5
Hello all, great site by the way.<br />I am looking at a boat for someone and know very little about it.<br /><br />It’s a 1972 Johnson 100 V4<br />model 100ESL72R<br />SN 13685403<br /><br />Symptom is this.<br /><br />The boat was pulling skiers for about 2 hours.<br />While idling, the engine stalled with no warning.<br />Hit the key, the engine cranked over normal and started right up.<br /><br />Pulled skiers for another hour.<br />The engine stalled again, at idle with no warning, just shut off.<br />Hit the key, the engine cranked over normal and started right up.<br /><br />Pulled skiers for 15 minutes. <br />The engine stalled again, at idle with no warning, just shut off.<br />But now it would crank over normally but had no spark.<br /><br />Got the boat on the trailer and took it to a repair shop.<br />2 hours later the mechanic verifies that it has no spark.<br /><br />A few days later it ends up in my driveway. <br />I hit the key and the engine is running in less that one second of cranking.<br />I try 3 more times and the engine runs instantly.<br /><br />When he first told me the story I thought it was a heat related issue with an ignition component. But the second time he added to the story and mentioned the engine coming right back to life the first two times.<br /><br />So now what? Dirty contacts in the ignition switch?<br /><br />Also I am not familiar with the names of everything.<br />Like I keep hearing “power box” is that what I would refer to as “ignition module”<br /><br />Anyway would someone tell me what the ignition related parts are in these pics<br />And then how to test them if it does stall out again.<br />A schematic would be a great help as well.<br /><br />
boat1.jpg
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boat2.jpg
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boat3.jpg
 

steelespike

Supreme Mariner
Joined
Apr 26, 2002
Messages
19,069
Re: 72 johnson 100 V4 intermittent no spark

You really need to work from a manual.You may be able to find one at the library.The motor uses a capacitor discharge ignition.There is a contact in the key switch for the ignition.It could be going.You need to be careful trouble shooting so<br />you dont do damage to the components.
 

buddycraigg

Recruit
Joined
Jul 15, 2004
Messages
5
Re: 72 johnson 100 V4 intermittent no spark

Thanks for the reply. <br />I guess I’m going to be that fool as we already have plans to go out on the lake tomorrow afternoon for some testing. <br />So he wont have time to order a manual. <br /><br />Anyone have a manual that they can scan (or a high resolution pic) the relevant pages for me?
 

buddycraigg

Recruit
Joined
Jul 15, 2004
Messages
5
Re: 72 johnson 100 V4 intermittent no spark

Well I took the ignition switch apart and didn’t find any pitting or build up that would cause a high resistance or open circuit condition.<br /><br />Anyone else wanna make a suggestion.<br /><br />I’m kinda leaning to the idea “if it aint broke, don’t fix it”.
 
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