71 Merc 800 rotor shaft replacement

1sickmerc

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I have a Merc 800 80 hp, that needs the rotor shaft replaced. My question is can this be done by someone with above average mechanical skills.? I have found the part($200)and also a Mercury service manual. <br />This boat and engine have sat for ten years, :eek: the fuel system was run dry after it's last time out and the lower end was drained and refilled with lube. <br />My hope is that this could be back on the water with $400 in work. My guess is that the pump and the carbs should have some attention.<br />If anyone has any information that could provide some insite it would be greatly appreciated.<br />Thanks
 

DHPMARINE

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Dec 16, 2003
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Re: 71 Merc 800 rotor shaft replacement

I think you'll spend a lot more than $400 before you get up on plane.The rotor shaft itself will eat up a lot of labor (look at that distributor and see how you would remove it).Then take it apart.<br />Then rebuild the carbs and replace the water pump.And hope it needs nothing else.<br />Not impossible,certainly.Just be sure the motor is worth this much to you.<br /><br />DHP
 

1sickmerc

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Re: 71 Merc 800 rotor shaft replacement

Thanks for your response, I have a lot of experience in automotive and construction equipment repair. My thoughts are to attempt the work myself along with a good manual and some insite from members here. <br />I have found carb kits and a pump, prices are reasonable. (except for the rotor shaft) It ran great years ago, but I do understand that time can have its way with things.
 

WillyBWright

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Dec 29, 2003
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Re: 71 Merc 800 rotor shaft replacement

What is wrong with the shaft? What OTHER parts are going to have to be replaced in conjunction? You might consider finding a used distributor. Better yet, find a whole parts motor or two.
 

Clams Canino

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Jan 10, 2004
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Re: 71 Merc 800 rotor shaft replacement

To answer the question - yes it can be done. Just get the manual. <br /><br />Also I think that shaft is way too high, yes I know it retails for $400, but in the used parts market $200 will get you a whole distributor, trust me on this, it's what I do.<br /><br />-W
 

1sickmerc

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Re: 71 Merc 800 rotor shaft replacement

Originally posted by Clams Canino:<br /> To answer the question - yes it can be done. Just get the manual. <br /><br />Also I think that shaft is way too high, yes I know it retails for $400, but in the used parts market $200 will get you a whole distributor, trust me on this, it's what I do.<br /><br />-W
Clams,<br />Thanks, this is the kind of info I am searching for. Any suggestions where to look for used parts.?
 
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