40 merc shifting trouble

tilsover

Recruit
Joined
Jul 31, 2013
Messages
1
I just replaced my broken '95 40 horse merc lower unit with a '96 lower unit. Now when I shift into forward the boat goes backward, and reverse is forward. Neutral is hard to find on the shifter and won't stay in neutral when I do find it. Did I have shifter in wrong position during installation or is it possible I have a lower unit that is geared differently than my old one? It is hard to turn splined shift shaft on lower unit when it is off the motor.
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,916
Re: 40 merc shifting trouble

The standard Mercury shifter is a cam detent with a cam detent follower on the prop shaft to execute the command. The cam is geared to the shift shaft and has the 3 positions. Yes trying to turn the shift spline by hand is near impossible. I use a set of vise grip pliers as you can lock them on till finished. All 3 detents are easily detectible with N being the most pronounced....shortest range of circular movement before the cam follower moves out of the cam slot.

I don't think the 95ish time frame was the time for drastic model changes and surely not in lower units unless you may be changing from the old 4 cylinder design to a 3 cyl where there MIGHT be one. However, from the standpoint of controls, Merc has 2 standard remote controls for most average smaller boats....up through 150 or so hp, and it's the Commander 2000 for outside the bulkhead mounting and 3000 for behind the bulkhead mounting. With that said, there is no change up in where F and R are.

Somewhere in the back of my mind is the fact that the shifters on the old engines.....40-50's, maybe into the '60's, before the current remotes mentioned, shifted backwards. Back then the remote shift lever had the pivot in the middle with the handle on one end of the lever and the cable on the other. In the today's shifters the pivot is on the end of the lever with the cable attached part way up and the handle on the end. This made shifting in the opposite direction as you mentioned.

HTH,
Mark
 
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