I'm helping a friend with a 99 Searay 180 with a 3.0L Mercrusier. Here is some background on the situation: He bought the boat knowing it had not been used in two years, and had not been winterized since last used. The block had a few cracks on the left side and he has used JB Weld in the past to fix other 3.0L. Pulled the manifold to get good access to the block to repair cracks, cracks repaired by drilling out ends, inserting set screws, ground cracks out and filled with JB Weld. Carb was cleaned, new rotor, new dist cap, new spark plugs, new impeller. Old gas drained out and only a few cups were left and filled with half tank of 87 octane fuel.
Runs great on muffs, took out for lake test today. Ran good at idle, checked for oil and water mixing and no signs. Once we got a load on it and went to get on plane heard a rattle coming from engine that sounds like detonation. It was fine below 2000 or so RPM. Sometimes getting up on plane it would not make the noise, but after a minute of being on plane it would rattle, we backed off throttle some and it would stop. In idle when reved up it does not make the noise.
My first thoughts are that the noise is detonation and that the timing needs checked, or the fuel he couldn't get out of the tank was bad and mixed with the fresh 10 gallons and wasn't always burning good. Check timing and put in 93 octane fuel.
I have a fear the head is possibly cracked or the manifold is cracked and that is also causing the noise, but I would imagine that it would ping/rattle/detonate every time it had a load placed. Not sure if it was me hoping it was better or if it did get better after we put a can of seafoam in the fuel.
Suggestions?
Runs great on muffs, took out for lake test today. Ran good at idle, checked for oil and water mixing and no signs. Once we got a load on it and went to get on plane heard a rattle coming from engine that sounds like detonation. It was fine below 2000 or so RPM. Sometimes getting up on plane it would not make the noise, but after a minute of being on plane it would rattle, we backed off throttle some and it would stop. In idle when reved up it does not make the noise.
My first thoughts are that the noise is detonation and that the timing needs checked, or the fuel he couldn't get out of the tank was bad and mixed with the fresh 10 gallons and wasn't always burning good. Check timing and put in 93 octane fuel.
I have a fear the head is possibly cracked or the manifold is cracked and that is also causing the noise, but I would imagine that it would ping/rattle/detonate every time it had a load placed. Not sure if it was me hoping it was better or if it did get better after we put a can of seafoam in the fuel.
Suggestions?