2010- 25 merc 4 stroke won't start by key switch.

Cozmospon

Recruit
Joined
Oct 13, 2015
Messages
2
Hello all ! New to forum . I have a 2010 25 hp Mercury -4 stroke . When I turn the key to start the engine I only get a click noise , & the Only way I can start my engine is to use the rope pull start . I replaced the marine battery last week & there is no difference . I don't know the model or any #'s off hand . Could someone plz help . Very much appreciated ! Signed , Fellow boater 🚣⚓
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,949
What you are hearing is the starter solenoid energizing from the 12v coming from your switch when you go to the start position. What's not happening is that your high current contacts within the solenoid aren't seating properly or one of the other problems listed below:

1. Battery discharded.....usually the first frequently experienced culprit. This could include a battery not capable of supplying 150 amps to roll your engine over.
2. Dirty connectors between the battery wiring and the engine block and starter solenoid input, and solenoid output to the starter and starter case ground to the engine block. You can't pump enough current through the connections to satisfy the starter's requirements.
3. Defective high current contacts within the solenoid caused by pitting from extended usage. Unless you are really on the starter all the time....like city driving, short trips, in and out, on and off, for a 2010 engine, I'd highly doubt your high current contacts in the solenoid have developed any pits to speak of.
4. Starter. However, if there isn't some mitigating circumstance as to why your starter would fail this early then forget that too.

You can fully charge your battery and try it and if you do and still have a problem, take your battery to Wallmart and have it load checked. Load checking is putting a resistance across the terminals that allows the battery to deliver 150 amperes and monitors the batteriesterminal voltage in the process. If the voltage doesn't stay up to 11v or more, the battery is sulphated up and useless.

If you are still running your original equipment battery, this is probably your smoking gun. 5 years is a reasonable time for a battery to sulphate up and developing a high internal resistance preventing the above from happening.
 

Cozmospon

Recruit
Joined
Oct 13, 2015
Messages
2
Thx guys , I appreciate ur help a lot !!! I did replace battery (& no change ), but I will bring it back to see if the voltage & crank power is correct ! God Bless !
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,949
Going to take roughly 100 amps to spin your engine. With only 12v you need all your wiring in tip top shape to get at least 10v at the starter hot screw where 12v is attached while starting. Anything less and you get sloppy service. Periodic removal and cleaning and reinstallation of all connections between and including the starter mounting (ground) is a good practice. With your rig at 5 years old, wouldn't hurt to do it.
 
Top