2004 Johnson 40HP discharge from breather hose

ajay83

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Joined
Sep 2, 2024
Messages
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I have a 2004 Johnson 40 HP four stroke that has a brown oily discharge from the breather hose after 5-10 minutes of use. If the hose is connected to the air silencer that goes over the flywheel, it will then down the back into a reservoir and then back into air intake, which then I can not start it.

Since I noticed all the brown oily liquid dripping down, I removed the hose. It spurts out randomly and has air bubbles in it. I have checked the oil from the dipstick and it's full and clear. Can anyone point me in a direction to troubleshoot? Unburnt fuel? PCV?

Link to photo
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
27,840
On an automobile engine, I would look to clean the PCV valve. You can check the oil for gasoline infiltration, as well, by smell.
 

tphoyt

Lieutenant
Joined
Jun 10, 2010
Messages
1,256
Agreed. I’m not savvy on these 4 strokes but I have head of them getting gas in the oil much like a car would from a leaking fuel pump. Are you sure the oil is not over filled? I have gotten a few great lawn mower from the free pile that simply were over filled.
 
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