2000 Evinrude 50hp 4stroke rattle at idle

TnTommy

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Toward the end of season I noticed a rattle when engine was at idle and it would quite down when throttling up, the last couple of times out the rattle was very noticeable, so now that the boat is put up for winter I took valve cover off too see if the timing chain had any slack in it, the right side seems to have some slack in it, so I've pulled the power head to get to the timing chain I'm currently letting it drip overnight but I went ahead and cleaned the oil sump and found these pieces around the pump any idea what they are, I put dip stick in for size reference ,next chance I get I'm going to take cover off bottom of power head to look at timing chain components hopefully I will find the culprit there.
 

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TnTommy

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So found what has broken got oil pump cover off, and the timing chain tensioner link it's part of tensioner just fell out broken in a few pieces see pic 1, and 2 so I plan on replacing the timing chain, tensioner and the tensioner link, no problem, but the exhaust camshaft sprocket has some very sharp and jagged edges and it seems to be built into the camshaft itself and I'm having a heck of a time locating the part even the Suzuki part, see pic in diagram so if anyone knows where I could find one please let me know.
 

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Mc Tool

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I would like to see the damaged exhaust sprocket ....just thinkin that if its damaged because the chain wasnt tensioned you may be able to dress it up with a file and chuck it back in.
 

TnTommy

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These are the worst ones I've found
 

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Mc Tool

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I would use fine tooth file to file it all smooth , maybe a chainsaw file to get into the base of the teeth . Just the high spots and sharp bits ....dont get carried away :D If there were a bunch of teeth in a row munched up might be different but you have only got the odd tooth with a nick in it . Run the chain around the sprocket after your repair just to make sure the chain sits well on the teeth . Honestly Id be more worried about why the tensioner failed in the 1st place .:):)
 

TnTommy

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I will try that thanks so much for the idea, and yea I was wondering my self why that part would have just broken everything else seems to be good and it's somehow still in time
 
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