1997 Mercury 25EL problems:

mickeys66

Recruit
Joined
May 13, 2011
Messages
5
Hey guys, total newbie here with a couple of questions about my 25 hp merc. Motor starts and ran fairly well but did have a rough idle. I took it to my local boat dealer for inspection and was told the top cylinder carried 125 pounds of compression while the bottom cylinder only carried 77 pounds. I haven't pulled the motor apart yet but was just wondering what my options are. Dealer wants $1100 for the powerhead not including installation. What other powerheads will fit this motor and where could I get one? I hate to go used but I don't want to tie up $1000 in a $1200 motor. Also, do you think if the cylinder walls aren't scarred, that i could possibly put another ring in it? I know I probably shouldn't be asking the questions until i tear it down but just figured I'd ask you guys before possibly wasting my time. I was actually getting ready to sell the motor before all this happened but obviously not going to do that now until it's right. I hate to part it out because the motor looks almost new. Any help would be appreciated. Thanks in advance.
 

carholme

Rear Admiral
Joined
Sep 4, 2010
Messages
4,845
Re: 1997 Mercury 25EL problems:

Mickey;

What is your engine s/n? If you don't have the parts listing and the service manual, I can get you the online ones so you can faniliarize yourself with the powerhead.

You are far better off to do your own compression check and then if necessary,pull the head and see where you are at.

Gerry
 

mickeys66

Recruit
Joined
May 13, 2011
Messages
5
Re: 1997 Mercury 25EL problems:

I'll get the s/n tonight when I head to the garage. The powerhead had "MERCOSIL" stamped with the numbers 872-9076-C9 on it. Don't know if that would help til I get you the serial numbers. Thanks.
 

carholme

Rear Admiral
Joined
Sep 4, 2010
Messages
4,845
Re: 1997 Mercury 25EL problems:

mickey;

That s/n comes up as a model:

1025312TD MERCURY 1997 25

Parts listing:

http://www.crowleymarine.com/mercury-outboard/368.cfm

Service Manual P/N: 90-826883R03

http://1manual.com/Mercury manuals/Service Manual PDFs/TwoStroke/826883r2/cover.pdf

You must have Adobe Acrobat reader installed to use this manual. If you scroll down to the lower part of the opening page, you will see the various engine components in red. Click on the one you want and when the first page opens, click on the "Save As" icon at the top LH corner of the page and you can save it to your computer.

Gerry
 
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