1994 Sport Jet 90 Cracked Cylinder Block Causes

lilngineer

Cadet
Joined
Jul 19, 2007
Messages
11
Hi,

I have recently purchased a 1994 Sea Rayder with a Mercury Sport Jet 90. The history is that the previous owner was running the boat on the lake one day and suddenly had a loss of power and it was brought in. The engine was found to have low compression in the bottom cylinder and needs to be rebuilt due to a damaged piston [see pic] and a crack in the cylinder block near a port.

I plan on performing the rebuild shortly, but my question is what likely caused the crack? I spoke with the tech who examined the engine and he stated that the bolts for a cover 90 degrees to the cylinders (transfer port cover?) were loose [see pic]. If this is true, what likely caused this condition? Whatever the true problem was, I would like to ensure that the problem does not return with the rebuilt engine.

Any opinions/help is greatly appreciated!

Thanks,

Jason
 

Attachments

  • Piston Damage.jpg
    Piston Damage.jpg
    29.4 KB · Views: 0
  • loose bolts.jpg
    loose bolts.jpg
    32.1 KB · Views: 0
Top