1994 Mercrusier 350 Mag ECT bravo closed cooling system

hwclark

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Oct 14, 2022
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6/25/24

1994 Mercrusier 350 Mag ECT bravo closed cooling system

runs hot on water hose and in water. Installed new thermostat, still runs hot. Water expelling from stern drive leg (exhaust ports) running extremely hard at idle as compared to when there was no issues. Thinking that water from hose or sea **** pick up is not cooling antifreeze in Heat Exchanger? Some type of blockage????
 

hwclark

Cadet
Joined
Oct 14, 2022
Messages
20
6/25/24

1994 Mercrusier 350 Mag ECT bravo closed cooling system

runs hot on water hose and in water. Installed new thermostat, still runs hot. Water expelling from stern drive leg (exhaust ports) running extremely hard at idle as compared to when there was no issues. Thinking that water from hose or sea **** pick up is not cooling antifreeze in Heat Exchanger? Some type of blockage????
History



Engine did not over heat in lift at idle.



Ran aground when exiting lift to big water.



When in deep water, motor immediately ran extremely hot to instrument max when throttled up. Antifreeze spilled out onto deck.



Shut motor off. Ran in at idle (3 minutes) once motor cooled down back to lift.



Replenished heat exchanger with antifreeze almost a gallon.



Ran hot in lift on flushing device also when leg/stern drive was down in water.



Installed new thermostat. Still ran hot on lift with flushing device/quick connect.



It does appear water expelling from stern drive ports is coming out at an extremely high rate as compared to when there were no issues? Wondering if the cooling water is not reaching the heat exchanger? This possibly being caused by a line blockage or failed pump or what ever?
 

alldodge

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Asking for the serial number because there can be many changes over time. Different parts mean possible different sources of the issue.

All the info listed is helpful so we can start guessing but maybe our guess may be off because we don't know all the parts

Guess
It over heated enough to blow a head gasket. If gasket is damaged the combustion gases get mixed with AF and boiling air bubbles will not cool a motor

Do a compression test
 

hwclark

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Joined
Oct 14, 2022
Messages
20
Asking for the serial number because there can be many changes over time. Different parts mean possible different sources of the issue.

All the info listed is helpful so we can start guessing but maybe our guess may be off because we don't know all the parts

Guess
It over heated enough to blow a head gasket. If gasket is damaged the combustion gases get mixed with AF and boiling air bubbles will not cool a motor

Do a compression test
Big time error. Motor is year model 2014 NOT 1994, boat is 1994
 

alldodge

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Big time error. Motor is year model 2014 NOT 1994, boat is 1994
Your list as ECT so you have a motor with (Cats) Catalytic converter in exhaust?

When I first say the title noticed ECT and wondered if it did have Cats
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Compression?

Had the impeller been changed?
 

tpenfield

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My first look would be the impeller, then to see if there is debris at the outdrive bell housing inlet fitting from running around.

Thermostat would be the least of the worries at this point.

Do you know if the engine is fitted with a sea water strainer?
 

muc

"Retired" Association of Marine Technicians...
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Jul 7, 2004
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2,143
This is a "SeaCore" catalyst engine. They have a fairly complicated cooling system. These engines generally require a dual water pickup.


"Models operated above the 50th parallel of the Northern Hemisphere or below the 50th parallel of the Southern Hemisphere do
not require the dual seawater pickup with a Bravo sterndrive on closed‑cooling models."

"SeaCore Models
Some SeaCore models do not require a through‑the‑hull or through‑the‑transom seawater pickup to meet the minimum flow
specifications.

The SeaCore Bravo One and Bravo Three engine packages do not require a through‑the‑hull or through‑the‑transom seawater
pickup in addition to the sterndrive water pickups if:
• The sterndrive gearcase has dual water pickups.
• The boat is capable of 64 km/h (40 mph) with the boat fully loaded and operated within the specified operating range.

SeaCore Bravo Two Models
The SeaCore Bravo Two engine packages must have a through‑the‑hull or through‑the‑transom seawater pickup in addition to
the sterndrive side water pickups. Install the Y‑fitting at the engine's seawater pump inlet. Refer to Installing the Y‑Fitting."

All this information is covered in MerCruiser Manual #51 p/n 879288300

So it looks like you have 3 options;
1. Do some of the things listed in the posts above --- compression test and new impeller and hope you get lucky and it's something simple.
2. Get a copy of manual #51, read and check that your installation meets all the requirements and then follow the troubleshooting to find the problem and fix it.
3. Take it to a mechanic who has read the manual.

And I can guess what you're thinking right now because I've heard it so many times from customers.---- "But until I did this one thing (in your case ran aground) it's always worked fine. So I'm sure the problem is just because I did this one thing" ---- But unfortunately I've found that's not always the case.
MerCruiser sets many rules when it comes to the installation of their product. Static water-line, compartment ventilation, minimum flow specifications and many more. These are usually followed pretty closely by the boat builders. But the small shops and dealers when they do a repower, not so much.
What I've seen is that those rules can be "bent" a little when everything is brand new. New impeller, new battery, new and clean poppet valves and springs in the cooling system, etc. etc.
And now along comes a minor thing (like maybe your low water pickups are plugged) and it shows that the install was never fully compliant, which turns it into a major problem. And overheating on a catalyst engine can be a major $$$$$ problem.
 
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