1991 Volvo Penta 570A - high voltage on pos terminal of ignition coil

SaveCutlass

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May 17, 2018
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I have a 1991 Cruisers with Volvo Penta 570DP (570A). My ignition coil seemed to be working fine, but I recently noticed there was a crack in the top. So I figured I better replace it before it leaves me stranded. In doing this I learned there is supposed to be a "ballast resistor" inline to the positive terminal on the coil to limit the voltage to 9-10 volts while engine is running. I installed the new coil (Sierra - volvo part no longer available) and found that I have 13 volts at the positive terminal. I cannot find the ballast resistor anywhere. I'm only the second owner of this boat and I thought it was fairly unmolested, but it would seem that for some reason somebody removed the ballast resistor. The ballast resistor is also no longer available from Volvo.

I'm looking for any wiring diagrams or info on the ballast resistor so that I can hopefully install a new one to bring the voltage down. Apparently the higher voltage has not been an issue for the 6-7 years I have owned the boat. Other than possibly overheating the coil causing the "plastic" on top to crack. But now that I know it's not right, I would like to fix it.

Any help would be greatly appreciated. Thank you!
 

Bondo

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Ayuh,..... Welcome Aboard,..... Ballast resistors are only used for Points ignition systems,.....
 

SaveCutlass

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May 17, 2018
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Ayuh,..... Welcome Aboard,..... Ballast resistors are only used for Points ignition systems,.....
I thought I had read that somewhere. But the mechanic I spoke with (I believe him to very knowledgeable) said they are also needed for electronic ignition. This would explain why all the wiring looks factory and unmolested, yet the resistor is missing.

So...13 volts is fine at the ignition coil?
 

Bt Doctur

Supreme Mariner
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Aug 29, 2004
Messages
19,291
if your coil says to use a ballast resistor then you need one. If it does NOT say "use ballast resistor" then full voltage is ok
Try a ballast resistor from a Chrysler car 60`s to 70`s
 

SaveCutlass

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May 17, 2018
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if your coil says to use a ballast resistor then you need one. If it does NOT say "use ballast resistor" then full voltage is ok
Try a ballast resistor from a Chrysler car 60`s to 70`s
The new coil says "use with external resistor", the old coil just said something about electronic ignition.

Thank you
 

dubs283

Vice Admiral
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Jul 27, 2005
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5,322
The new coil says "use with external resistor", the old coil just said something about electronic ignition.
Possible you bought the wrong style coil. If the system worked before you replaced the coil and it says "electronic ignition" on the old coil most likely you need a coil that is internally resisted and requires battery voltage at the primary (+) to operate accordingly
 
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