1986 225 Evinrude motor stopped and is stuck lol

cbar

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Mar 7, 2021
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We picked up a 21foot eliminator Daytona. We bought for hull it came with a 225 1986 Evinrude on it. We have lots of experience with jets and big blocks LOL not outboards
The boat had been run in salt water a lot and has sit out side not used for 7 years or so.
After fixing all the wiring and successfully freeing up motor (wasn’t badly stuck) we were a bit shocked it had spark and 70-90 lbs of compression. (Low in 2 cylinders at 70/73). We of course mixed up some fuel by specs and it fired right off. We then hooked to hose and ran 1-2 gallons of gas through it. Monitoring temps and general things. We were a bit shocked how good it sounded and was running. Turn it off come back hour or two fired right up. Did compression check and low cylinders came up about 5 lbs each other’s close to 90. We mixed up more gas (this process was over 2-3 days ) we started it up. And nearly ran another gallon of fuel and it abruptly shut off. The gallon jug was empty so although it stopped abruptly (no sounds no missing just stopped quickly) we went to start and it wouldn’t turn over. The starter was stuck in flywheel and we were pissed thinking starter just broke and it’s brand new would not disengage. We took it off and then found the motor wouldn’t turn over. It would only turn a 1/8 of a revolution one way then back the same. It would hit metal on metal one way. We took plugs out got long screw driver and gently put in each cylinder and by hand rotated motor. We could feel pistons moving but 1 seemed like it wasn’t the same. But couldn’t tell. Took off that head and really couldn’t tell anything as it wasn’t a ring (feeler gauge and card stick we
Could feel ring and the metal on metal was a solid sound ) piston moved but slightly so we took other head off and when we did the motor turned over nearly a 1/2 to 2-3 rotation. Each pistons get to nearly top dead center then it hits metal on metal turn back and same. You can see all the ports and nearly all I was able to run a snake camera down the ports. Could see numbers on rods and nothing jumped out. Maybe I thought the wrist pin bearings maybe came out of cylinder 1 and maybe that would let wrist pin slide and it gets hung on bottom of port or cylinder wall. It is a very solid metal on metal. The motor doesn’t have any apparent damage on top other than rusted head gaskets and number 4 has very minimal scaring on the wall but not new. Slight signs of detonation on the piston ( was also lowest compression at 70) but nothing new. To make matter worse 2 head bolts broke with only about 1/4 inch sticking above the motor deck. No luck yet getting them out. Any suggestions appreciated. I have a video of the turning of motor by hand if I am allowed to post. Will post a few pics first. Any thoughts on what happened? Rebuildable ? Worth it? Don’t think rod broke ( unless partially nor do I think crank broke all clyniders move the same. Thank you and sorry for long post just trying to be detailed.
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Faztbullet

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Mar 2, 2008
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Either the lower unit took a crap or bearing failed on upper crank. This will dump the rollers in on top off crank offset and prevent rotation. Go simple and check lower oil for metal.
 

cbar

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Mar 7, 2021
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Either the lower unit took a crap or bearing failed on upper crank. This will dump the rollers in on top off crank offset and prevent rotation. Go simple and check lower oil for metal.
I put it in gear and it rotates the same way and shaft turns. Does that say anything useful? Thank you
 

racerone

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Depends on your willingness to work .---The value you put on your time ETC.------Ability to find used parts in your area.----Or simply buy a new motor if money is not a problem.
 

cbar

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Depends on your willingness to work .---The value you put on your time ETC.------Ability to find used parts in your area.----Or simply buy a new motor if money is not a problem.
Well LOL I think money is always a problem. LOL but more over time effort our lack of confidence in redoing an outboard ourselves ( “nor mail motor no worries LOL ) then what in the end do we have. A 35 year old rebuilt motor. Time value is very much a consideration. We also race cars in scca and are currently redoing a motor for the car. LOL I really appreciate the replies and everyone’s time in answering a truly unanswerable question LOL as the motor obviously need to be completely pulled down. Is there anything you might suggest that would narrow down or even determine what exactly happened. ? Other than a complete pulling apart of the thing? I am attaching a video I have. If not allowed please if a mod or admin can remove and accept my apology. Also sorry the video is the greatest but you can see and hear the metal on metal. Holding phone with one hand and reaching to the flywheel and turning motor with the other hand isn’t the easiest task LOL thank you again in advance.
View attachment IMG_2504.MOV
 

racerone

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Dec 28, 2013
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Likely it sat for 7 years because t had a DEATH RATTLE.-----Then it failed.-----Take it apart as a valuable learning experience on how these motors are put together.----If you have the money to buy a new motor than you have no problems.-------Just look at the videos of those center consoles at the haulover inlet.----50 footers with 4 or 5 motors at 400 HP each.
 

cbar

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Mar 7, 2021
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Here is a couple pics of one race cars. And what happens when a valve retainer fails at 9000 at Sebring International Raceway.
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cbar

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Likely it sat for 7 years because t had a DEATH RATTLE.-----Then it failed.-----Take it apart as a valuable learning experience on how these motors are put together.----If you have the money to buy a new motor than you have no problems.-------Just look at the videos of those center consoles at the haulover inlet.----50 footers with 4 or 5 motors at 400 HP each.
Actually we know the person who had it very (long time friend of my dads ). The motor really had NO death rattle and sounded amazingly good. When it stopped there was NOTHING before or during the process. It just quickly stopped with no noise. Thanks so much.
 

cbar

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Mar 7, 2021
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Working on a V-6 outboard should be easy for you.
Working on anything with a lack of specific knowledge is a recipe for trouble. Now with the great people of this site coaching and putting up with us we may stand a chance. LOL.
 

oldboat1

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Apr 3, 2002
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Unless the motor fires, the starter gear can hang. Have you pulled the flywheel or had a peek underneath the cover. Maybe a broken bolt up there, or a loose/broken magnet.

Look for signs of overheating when under there. The water pump in/at the lower unit may have failed, or the oiling system. If you try it again, disconnect the VRO and premix in a portable can (50:1).
 

cbar

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Mar 7, 2021
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Unless the motor fires, the starter gear can hang. Have you pulled the flywheel or had a peek underneath the cover. Maybe a broken bolt up there, or a loose/broken magnet.

Look for signs of overheating when under there. The water pump in/at the lower unit may have failed, or the oiling system. If you try it again, disconnect the VRO and premix in a portable can (50:1).
Thank you for the reply. The motor was running and it abruptly stopped, when it was running on the hose we monitored the temp which never was over 140-150. The VRO is unhooked and we mixed the fuel. The motor will only manually (by hand) turn 1/2 to 2-3 of a revolution. It hits a solid metal sound. You rotate back and again metal on metal and stops. I have the heads off of it. I posted video.
Thank you for your assistance
 

oldboat1

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Yes, saw and heard all of that -- cannot say from hear exactly where the sound is coming from, so think perhaps under the hood.
 

cbar

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Yes, saw and heard all of that -- cannot say from hear exactly where the sound is coming from, so think perhaps under the hood.
Under the hood? Can you elaborate on what you mean by this. Thanks
 

cbar

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Mar 7, 2021
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Take the lower unit off and test
Ok. Thank you. Do you think giving the fact the prop shaft turns freely in neutral and then turns same as motor when in forward or reverse it could be there? The metal to metal seems to be in motor and around mid to lower cylinder 1
Thanks!!
 

oldboat1

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Take off the lower unit and the hood/engine cover and pull off flywheel.
 
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