1979 Glastron Carlson CVX-16 - Bust Out Another Thousand

chris01

Cadet
Joined
Oct 14, 2015
Messages
8
Hello,
My name is Chris and I am​ restoring a 1979 Glastron Carlson CVX-16 with a 90 horsepower 2 stroke Mercury. It's in pretty rough shape and will be quite a project, but I think it can be done in reasonable time.

My initial plan was to repair a few square feet of the deck under the rear seat which was rotted, and then rebuild, carpet, and upholster the interior. I kept finding more and more rot in the deck, so I eventually had the plywood tore up all the way to the front bulkhead. The hull is now uncapped and almost completely stripped. I am still debating whether or not I want to take on rebuilding the transom. It feels very solid, but the exposed portion feels slightly damp on the surface. When I removed the cap, some thin portions of the transom came off with it. I'll have to sand it down a little and inspect.

I'm currently working on estimating the amount of materials I will need to rebuild and glass everything. After quite a bit of research, I've decided to go with polyester resin and 1708 to glass the stringer. I'm not sure what I will use to glass the deck. I am still researching how to properly prep the existing woven roving to be fiberglassed over. It seems very porous, and I feel like I'm taking away too much of the glass when sanding down the resin. In some areas where I've air chiseled away the glue or epoxy used to attach the deck to the hull, I've found woven roving that appears to never have been saturated with resin. I am guessing I can glass right over this?

I have a lot of pictures of everything I've done so far, and as soon as I get to three posts I'll start putting them up. Obviously, this is my first boat restoration and I'm excited to share it. I'm also hoping that by having it online, someone with a lot more knowledge than me will chime in if I make a mistake. :thumb:

I enjoy seeing everyone's restoration threads and appreciate all the knowledge that's available here.

Thanks for reading,

Chris
 
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chris01

Cadet
Joined
Oct 14, 2015
Messages
8
I have a question for you all. I need to replace the copper fuel line from the tank back to the fuel pump. I want to replace it with a rubber hose, but there was a copper wire connecting the fuel line to what I'm pretty sure is an anode in the transom. Would I need install a similar setup for the fuel tank if I no longer had a copper line?

Thanks​

Chris
 

Corjen1

Lieutenant Junior Grade
Joined
Aug 24, 2013
Messages
1,237
May have been a grounding wire...Welcome to dry dock Chris. Look forward to seeing your pix!!
 

chris01

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Joined
Oct 14, 2015
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8
Thanks Corjen1. I'll try to get some pics up tonight when I get home.
 

chris01

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Oct 14, 2015
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No Title

This is pretty much what I started with.
 

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chris01

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Oct 14, 2015
Messages
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Here are some pictures of the outboard removed and on a stand. I'll need to rewire some of the connections because the wire is missing insulation in a few places. And this is the anode or ground which the fuel line was wired to.
 

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chris01

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Oct 14, 2015
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I'll be putting some good grinding time into it this weekend. I'm guessing I'll end up ripping out the transom. I'm already this far, so why not right? I hope I can be on the water by summer.:facepalm:​
 

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Chrisravosa36

Chief Petty Officer
Joined
Aug 16, 2015
Messages
622
Good Luck! I bet your boat will be ready then, just put some good hard work into it and it will be a blast! I have an old 85 merc (1973) and that thing is a powerhouse! They say you can town 6 skiers with the right boat!
 

chris01

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Joined
Oct 14, 2015
Messages
8
Thanks Chrisravosa. I'll do my best. I have the opportunity to put quite a bit of time into it. Wow six skiers, are you kidding? That would be impressive.
 

hadaveha

Petty Officer 1st Class
Joined
Mar 17, 2009
Messages
389
Man those old glastrons are timeless you'll be like James Bond in no time
 

chris01

Cadet
Joined
Oct 14, 2015
Messages
8
Hey thanks Corjen. There's a lot of information that's relevant to my rebuild in that thread. I've been watching friscoboaters youtube videos about the rebuild.
 
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