1977 Evinrude 85hp - Intermittent power loss

OldOMC31

Seaman Apprentice
Joined
May 22, 2020
Messages
35
Engine = 1977 Evinrude 85HP - 85799S
Intermittent power loss. Seems electrical to me, I have gone through the carburetor and fuel pumps and they are spotless.
Seems to happen more when its cold or humid outside, but doenst always happen under these conditions. Throttle prosition doesnt seem to matter. It seems like an electrical miss with quick recovery when it stumbles. Happens for less than 30 seconds, then the motor runs flawlessly for awhile at all throttle setting.

My assumption is either coils breaking down or powerpack. I have a multimeter, but little else to diagnose electrical issues.

What would be the prudent next steps to diagnose here?

I cannot see how they come apart without possible destroying one, but can the spark plug wires coming out of the coil be replaced? Or do i need a new coil to get replacement wires?
 

racerone

Supreme Mariner
Joined
Dec 28, 2013
Messages
37,816
Replace boots on plug wires.-----Or test run with a timing light 1 cylinder at a time.-----Might help pinpoint the problem cylinder.
 

OldOMC31

Seaman Apprentice
Joined
May 22, 2020
Messages
35
Will give the boots a shot. Coils are original to the motor. Do the boots tend to deteriorate before the wire insulation and cause issues?

I realize these are pushing 50-year old components. If the boots don't solve the issue, I'll look into getting a timing light to try to identify a problem cylinder. I hate intermittent electrical issues because most of the time it runs beautifully. Almost like you have to always bring test equipment along to diagnose on the water if the issue pops up that day.
 

McGR

Senior Chief Petty Officer
Joined
Jun 19, 2004
Messages
664
The plug wires can be removed and replaced. They more or less unscrew from electrodes within the coil housing.
 

jimmbo

Supreme Mariner
Joined
May 24, 2004
Messages
13,446
Misfires on these engines have been known to happen when the a Spark jumps from the Wire/Boot, to the Cowl Latches on the back of the Cowl.
 

OldOMC31

Seaman Apprentice
Joined
May 22, 2020
Messages
35
New plug wires and new boots for all 4x coils this weekend. Started on muffs in the driveway and idled well for 5 minutes. The real test will come now over the next 6 weeks of running it this year as this problem was/is intermittent. Hoping for the best, but will update if I still have this electrical miss.
 
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