1969 merc 500 50hp idle issues

bmk88

Cadet
Joined
Jul 12, 2008
Messages
7
the powerhead runs good in nuetral but when shifted to foward it wont idle for more than 5 seconds or take any throttle. Could it be the timing? what else could be wrong with it? the lower unit shifts good and spins freely in neutral. I tried adjusting the low speed needles while idling in forward. it made no difference. tried settings from 1 turn to 4 turns out in 1/8th increments. thanks mike
 

emckelvy

Commander
Joined
Jan 16, 2004
Messages
2,506
Re: 1969 merc 500 50hp idle issues

Mike, running the idle mixture screws out to 4 turns should have killed the motor.

Is there any change in idle speed when you adjust the screws? If not, sounds like the carbs' idle circuits are plugged up and need to be cleaned out.

You'll want to remove the carbs, pull open up the 'float chamber' and clean/adjust float level; remove the main jet brass plug at front bottom of carb and flush thru with carb cleaner then compressed air; remove the idle mixture needles and spray thoroughly with carb cleaner then blow out with air.

Check to see if you can feel air blowing thru the tiny openings in the throat of the carbs, on the engine side of the butterflies. If you can't feel air (or get carb spray) thru these holes when spraying into the idle passage (where the mixture needles go), something's plugged up and needs further cleaning.

Pick up a couple of "carb packing kits", they're inexpensive and will have the carb gasket, float chamber gasket, and other small consumable gaskets you'll need to put the carb back together. Rebuild kits not necessary unless the carb is a total mess inside.

Note there's one thing you can try before tearing the carbs apart, pull both idle mixture needles and give a stout spray into the idle passages with carb cleaner. Then a good puff of compressed air. Sometimes this will clear a blockage. If it doesn't work you've lost nothing but a little time. Note the compressed air is gonna push some gas out the carb, so throw a paper towel or rag over the float chamber and carb throat to catch any spray.

HTH & if that doesn't do the trick let us know......ed
 

bmk88

Cadet
Joined
Jul 12, 2008
Messages
7
Re: 1969 merc 500 50hp idle issues

thanks....i will tear apart the carbs next weekend and see what happens. mike
 

bmk88

Cadet
Joined
Jul 12, 2008
Messages
7
Re: 1969 merc 500 50hp idle issues

well, i tore apart the carbs and dipped them in carb cleaner for an hour a piece. sprayed carb cleaner thru all holes and nothing is plugged. Put them back together and no change. Wont run at all at 1 turn out and kinda idles for a few seconds in forward but wont rev up at 2 to 4 1/2 turns out. But when i push on the distributor it revs right up. Timing problem? and how do i time it if i cant get it to run at idle or wot? help
 
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