165 with water coming out of cylinder 4 and white oil

Historian

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Jul 17, 2012
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Longtime lurker on the the forums here. I appreciate all of the great information everyone has contributed.

Some background: 1987 Mercruiser 165 (SN B771432) with closed cooling system that was in storage for two years. Engine was winterized properly before storage, and after cleaning up the points it fired up. Changed the oil, plugs, checked compression and everything was normal. A few days ago I started it up and noticed the temp climbing and no water coming out with the exhaust, so i shut it down and confirmed the pump in the outdrive was not working. I hooked my garden hose straight to the heat exchanger and put the outdrive down into a large tank of water and everything ran fine (idle was a little shaky, but I figured a tuneup would solve that), stable temperature, no unusual sounds.

Today I removed the spark plugs so i could confirm that I had the spark plug wires in the right order before I start doing a tuneup and I noticed water spraying out the the spark plug socket of cylinder 4 when I turned it over. I take off the valve cover and see that my new oil is now white. I checked the compression again and it was normal (150). After leaving it out in the sun for a few hours while I contemplated this new problem, I came back and turned it over again; this time no water sprayed from the cylinder.

Where do I go from here?
 

Bt Doctur

Supreme Mariner
Joined
Aug 29, 2004
Messages
19,327
Re: 165 with water coming out of cylinder 4 and white oil

remove the riser and look inside. you will find a crack or hole on the inside.
 

Historian

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Joined
Jul 17, 2012
Messages
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Re: 165 with water coming out of cylinder 4 and white oil

I took it off and sure enough...

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I assume the rectangular hole is where my seawater exits and the other two need to be plugged up. Should I clean it up and use JB Weld or is there a more sophisticated solution?

Also, is this just normal age/wear or have I missed something during maintenance or winterization?

A new exhaust elbow would be around $450, so I'd like to avoid buying a new one if possible.
 
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