16' Starcraft SS (79) Rebuild

DrWiffel

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I'm stuck. Trying to get the transom out... I have all the screws bolts and drains out and nothing seems to be holding it in, just can't seem to get it out. I did some looking at some other threads and apparently ezombee has a method, but I cant seem to find the thread. Would any of you have any ideas where I might be able to find it? I've been working at it for the last 3 hours without any luck?
 

jbcurt00

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Is the transom swollen & wet? More then 1 has struggled to get the transom out when it's stuck in place. I think LakeLover thru a tarp over his & left it for the winter. Come spring, the transom had dried & shrunk enough to be easily removed.

Have you removed the splashwell? If not, removing it may give you enough room to pull the transom up & out.

If the transom's not rotten, you can try using long eye screws threaded down into it & use a lift to pull up on the transom plywood.
 

GA_Boater

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Did you peel back the tin covering the ends of the wood under the corner caps or cut the tin back to clear? And you removed all 457 screws holding the splashwell against the transom? And all 96 screws through the "L" channel into the transom? There are a lot of screws in those two places. :facepalm:
What EZ did was screw a wood block to the transom wood above the "L" channel and used some wood to make a fulcrum and "see-sawed" the transom up with another longish 2X4 or 4X4 against the added block.
 
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Watermann

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Here's one plus when having a keyhole in an I/O. :lol: I stood in the boat bouncing while hammering the wood as upward force was applied to the wood transom, You'll probably need to screw in some eye bolts and use a come along or hoist to apply the upward force.
 

DrWiffel

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Yeah it was wet I finally got it out. All in one piece two. I ended up squirting some pb blaster and some wd40 seemed to lube it up just enough to pull it out. I'll take some more pics and post Em up tomorrow. Thanks for the replies guys!
 

jbcurt00

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Dale's DIY drain tube tool:
FlaringTool.jpg
 

DrWiffel

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Sorry for the poor grammar before. I was trying to reply from my phone. Not the best application for posting to the forum.

Thank you for posting JB. That will come in really handy when I'm putting the new tubes and save me a few bucks at the same time:).

After I got the transom out, we started right up with the pressure washing the 35 years of grime off the bottom. I have to say, it looks pretty good!

I wanted to post more pictures yesterday, however we had a ton of family in town for the "Back to the 50's" here in MN. I'll be sure to take some tonight so I can have them up tomorrow.

Last night I picked up 4 sheets of 3/4" ply. Is this going to be too thick? I've saw that some people here have used 3/4" with had minor (major issues?) when it came to reinstalling the driver/passenger window areas, is it worth it? The plywood is the exterior ACX type ply and they didn't have 5/8", only 1/2" and 3/4". I was told that this would be suitable for flooring, although I thought I'd post the question here before I start getting in to the cutting/shaping the deck. Came out to be right around the $160 range.

Thanks again for all your help!
 

DrWiffel

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Sorry, I know it?s been a while here from my last post. I hit a few road blocks, got super busy at work and home taking care of other things that needed attention, but I?m back in the swing of things.

One of the setbacks I had was finding rivets. I went to about 4-5 different stores, and could not find any rivets that were long enough to go through the 3/4? epoxied floor and the stringers. 1/2? were the longest ones I could find. I ended up buying rivets at www.rivetsonline.com . They weren?t horribly priced, but the cost of shipping kill?s ya. I should have also done a better job measuring before ordering the first time, as I bought rivets that were barely too short. 2nd time around I purchased the longest ones they had and they seem to do the trick.

Floor is almost complete, just need to finish up riveting the floor. One issue that I have with the floor is that the front piece must not have been cut exactly and doesn?t rest on the middle front stringer, which makes it difficult to fasten the very front piece. My plan is to find a small piece of plastic if I can find it, or fasten a piece of wood to make up the gap. It?s really not an area that I?m concerned with as it won?t ever be supporting something heavier than a battery.

I got a good start on getting the transom in this weekend as well, just need to run to the store to get some more nuts and screws. Lost some on the take down?

After the transom and floors are complete I?m going to move on to the vinyl flooring which is my next concern. What should I use for the adhesive to bond the vinyl to the floor? I was thinking liquid nails might be the best bet, but I?m not sure if it would stick to the fiberglass resin. Any thoughts?

81EA7B6D-FAA7-40F7-943A-34FDA245DC77.jpg


250F6EE1-58D1-4700-92C2-DD19ED99D3BC.jpg


9C0E1F3A-F983-4F4A-9FC9-5E4221C555EB.jpg
 

cj8mule

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Looks great!! Maybe I missed it, but did you get some gluvit on the rivets?
 

GA_Boater

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Some of the guys have had good luck using contact cement to glue down the vinyl. Liquid Nails is pretty thick and I'm not sure it would work for you, Doc.
 

DrWiffel

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Is their a specific brand or type I should look for?

Thanks for the help
 

GA_Boater

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I think they used WeldWood. Budski and/or dozerII used it in their rebuilds
 

dozerII

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On my Holiday I used Lepages, latex contact cement, I will have to check if it was the blue or green, I sprayed it on, making the job much easier, and am very happy with how it has worked.
 

cj8mule

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This is what I used on my vinyl. I used a sprayer and it worked pretty good.

20140319_144844_zpsb0db3c07.jpg
 

DrWiffel

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That's good info guys! Thanks. I was doing a lot of searching on the internet looking for a vinyl marine glue that would work. I'll see if they have it at Home Depot on my way home tonight if I get the chance.
 

Weep'n Willy

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I too used the Weldwood Contact Cement. Be advised the fumes are pretty wicked Did mine outdoors with a good breeze going but the fumes seemed to hang low in the hull and a buzz soon ensued for my buddy and myself.
 

DrWiffel

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I picked up a quart of the contact cement last night. I figure if I need some more I can always swing by and pick some up. Thanks for the warning on the fumes. Sounds like one of those things where I should keep the garage door and back door open with the bullet heater on for some warmth and air flow.

I wanted to finish the transom and floor last night, but by the time dinner was done it was 8 so I ended up calling er a night.

Thanks for the info gents!
 

cj8mule

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Have some fun with that stuff Doc. A quart should be enough to do a 16 footer. If I remember right, it was soapy water clean up for the spray gun. (If you don't let it sit !!)
 
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